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COMBUSTION CATALOG

Product catalog summary

Introduction
This document is the 2019 Honeywell Thermal Solutions Combustion Catalog, focusing on safety concerns related to burner and boiler safety controls, particularly when considering rebuilt controls.

Safety Concerns with Rebuilt Controls

Rebuilt controls may use parts that do not meet safety specifications.
Honeywell remanufactured controls are updated to the latest standards, unlike independently rebuilt controls.
Honeywell controls are U.L. Listed, whereas rebuilt controls are not.
Rebuilt controls may not meet CSD-1 standards, affecting insurance coverage.
Honeywell provides new controls for replacements, while independent rebuilders may continue using outdated parts.

Identifying Genuine Honeywell Controls

Genuine Honeywell remanufactured controls are marked with "REMFRD" or "REMFRD Listed" and have an "R" in the date code or serial number.
Contact Honeywell representatives for verification if in doubt.

Product Offerings

The catalog includes a wide range of combustion control products such as microprocessor burner controls, flame detectors, gas valves, and pressure switches.
Each product category is detailed with specifications and part numbers.

Standards and Compliance

Products adhere to various standards, including ISO 9001 and NEMA classifications.
Honeywell reserves the right to modify product designs and specifications.

Ordering and Warranty Information

Includes detailed ordering information and warranty policies.
Customers are advised to consult product data sheets or contact Honeywell for specific application suitability.

Product Specifications

Modules are identified by their O.S. numbers and descriptions, such as timing and language options.
Descriptions include features like FFRT (Flame Failure Response Time) and checking mechanisms (e.g., AMPLICHECK®, Dynamic Self-Check).

Procedures and Usage

Modules are used with specific flame rods and sensors, with compatibility noted for each product.
Timing options for purge cards range from seconds to minutes, allowing for flexible application settings.

Standards and Norms

Modules meet various international standards, including UL/CSA and FM/IRI certifications.
Specific modules are designed for energy-saving and safety features, such as valve proving.

Recommendations

Selection matrices guide users in choosing the appropriate subbase, relay module, and optional components.
Modules offer application flexibility with communication interfaces and diagnostic capabilities.

Key Features

Microprocessor burner controls provide automatic sequencing and system diagnostics.
Non-volatile memory ensures data retention during power loss.

Specifications

Compatible with existing Honeywell flame detectors.
Frequency: 50 Hz and 60 Hz (±10%).
Vibration tolerance: 0.5 G environment.
Temperature range for shipping and storage: -40°F to +140°F (-40°C to +60°C).
Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep with Q7800A Subbase, 6 3/32 in. deep with Q7800B Subbase.
Weight: Approximately 1 lb 10 oz (0.7 kg).

Approvals

Swiss RE: Acceptable.
Factory Mutual: Various report numbers.
Gastec/European: Approved to EN298.
Underwriters Laboratories Inc.: Component Recognized.
CSA: Certified.
FCC: Part 15, Class B, Emissions.

Key Features

Automatic burner sequencing and flame supervision.
System status indication and self-diagnostics.
Non-volatile memory for retaining history files and lockout status.
Interchangeable plug-in flame amplifiers.
Local or remote annunciation of operation and fault information (optional).
Five LEDs provide sequence information.
Five function Run/Test Switch.

Applications

Primary Control: Includes preignition, pre-purge, and post-purge features.
Programming Control: Offers flexibility and communication interface capability.
Flame Switch: Detects flame using rectification, UV, or IR sources.
Manual Start Industrial Primary Control: Includes purge and pilot startup functions.

Components Required

Q7800A, B Universal Wiring Subbases.
R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame Signal Amplifier.
ST7800A Plug-in Purge Timer Card.

Operational Procedures

PrePurge and PostPurge times are determined by the ST7800A Purge Timer Card.
Early Spark Termination is set at 5 seconds.
AirFlow Check is user-selectable.
Second Stage Pilot Valve operates intermittently.

Material Numbers and Variants The document lists various material numbers with specific voltage, frequency, and operational characteristics, catering to different application needs.

Specifications

Frequency: 50 Hz; 60 Hz (±10%)
Pilot Type: Intermittent and interrupted
Vibration: 0.5 G environment
Temperature Range: -40°F to +140°F (-40°C to +60°C)
Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep with Q7800A Subbase; 6 3/32 in. deep with Q7800B Subbase
Weight: 1 lb 10 oz (0.7 kg)

Approvals

Underwriters Laboratories Inc.: Component Recognized
CSA: Certified
Control Safety Devices: Acceptable (CSD-1)
FCC: Part 15, Class B, Emissions
Swiss RE: Acceptable
Factory Mutual: Approved

Microprocessor Burner Controls

Integrated burner control for semi-automatically fired gas, oil, coal, or combination fuel single burner applications.
Functions include purge, burner pilot startup, flame supervision, system status indication, system or self-diagnosis, and troubleshooting.
Features include nonvolatile memory, interchangeable plug-in flame amplifiers, and optional communication interface capability.
Compatible with existing Honeywell flame detectors.

Key Features

Five LEDs provide sequence information.
Intermittent pilot valve and selectable pilot flame establishing period.
Access for external electrical voltage checks.
Valve Proving Feature and programmable post-purge time available in some models.

Applications Suitable for industrial burner control systems requiring high safety and functional capabilities beyond conventional controls.

Semi-Automatic Burner Sequencing

Operates with torch-ignited main burner or pilot using S445A Start-Stop Station, or conventional knee/foot operated station.
Direct-ignition oil burner or electrically ignited pilot also supported.
Features five LEDs for sequence information and nonvolatile memory.
Compatible with Honeywell flame detectors and includes terminal for external alarm on flame failure.

Specifications

Frequency: 50 Hz; 60 Hz (±10%)
Pilot Type: Intermittent
Vibration: 0.5 G environment
Temperature Range: -40°F to +140°F (-40°C to +60°C)
Weight: 1 lb 13 oz (0.8 kg)

Approvals

UL, CSA, FCC, Swiss RE, Factory Mutual

Microprocessor Burner Controls

Integrated control for semi-automatically fired gas, oil, coal, or combination fuels.
Includes automatic burner startup sequencing, flame supervision, and system diagnostics.
Options for PC interface, remote display, and COMBUSTION SYSTEM MANAGER™ software.
Nonvolatile memory and optional remote reset capability.

On-Off Primary Control with VPS

Automatic burner sequencing and flame supervision.
Features Valve Proving Feature and requires S7800A1142 Display for VPS setup.
Includes options for PC interface and remote annunciation.

On-Off Primary Control with Prepurge

Includes automatic burner sequencing and flame supervision.
Requires subbase, amplifier, and prepurge timer for operation.
Selectable relight or lockout on flame loss.

On-Off Primary Control with Pre- and Post-Purge

Full-function control for automatically fired gas, oil, or combination fuel applications.
Includes 15-second postpurge and airflow switch check.
Selectable recycle or lockout on airflow or flame loss.

Specifications The document outlines the specifications for different models such as RM7896, RM7897, RM7898, and R7140. Key specifications include:

Voltage requirements: 120 Vac (+10, -15%).
Frequency: 50 Hz; 60 Hz (±10%).
Vibration tolerance: 0.5 G environment.
Temperature range for shipping and storage: -40°F to +140°F (-40°C to +60°C).
Dimensions and weight for each model are provided.

Approvals The systems have various certifications and approvals, including:

Underwriters Laboratories Inc.: Component Recognized, File No. MP268; Guide No. MCCZ.
CSA: Certified, File No. LR95329-3.
FCC: FCC Part 15, Class B, Emissions.
Swiss RE and Factory Mutual: Acceptable.

Functional Features The burner controls offer several functionalities:

Automatic burner sequencing and flame supervision.
System status indication and diagnostics.
Programmable post-purge and valve proving features.
Interchangeable plug-in flame amplifiers and local or remote annunciation of operation and fault information.
Nonvolatile memory for retaining history files and sequencing status after power loss.
Optional remote reset and report generation capabilities.

Components and Accessories The systems require specific components for operation, such as:

Q7800A, B Universal Wiring Subbases.
R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame Signal Amplifiers.
ST7800A Plug-in Purge Timer Card.

Additional Features The document also describes additional features like:

Selectable recycle or lockout on loss of airflow or flame.
Shutter drive output and airflow switch check.
Delayed main valve and programmable post-purge using S7800A1142 Keyboard Display.

Applications The systems are suitable for on-off primary control with pre- and programmable post-purge, and they can be used as upgrade replacements for legacy systems like BC7000 or R4140.

Specifications The document outlines the specifications and features of various modules and components related to the 7800 Series Flame Relay Modules and SLATE Combustion System. It includes information on dimensions, functionalities, environmental conditions, and approvals for each component.

S7800A2142 Keyboard Display Module This module is designed for interaction with 7800 Series Flame Relay modules. It features a large, backlit display for easy reading, supports multiple languages (English, Spanish, French), and includes diagnostic capabilities. It offers passcode-protected enhancements like Valve Proving and Post Purge features.

Environmental Specifications Operating temperature ranges from 0°F to +140°F, with storage temperatures from -22°F to +158°F. It supports 85% relative humidity and has a UL NEMA Class 4 rating.

Approvals The module is approved by Underwriters Laboratories, FCC, Factory Mutual, and EN 60730.

S7810A Data ControlBus™ Module This module supports remote mounting of the S7800 Keyboard Display Module and provides a communications bus interface. It operates in a 0.5 G vibration environment and has a shipping and storage temperature range of -40°F to +140°F.

S7810M ModBus Module Functions as a ModBus RTU slave device, providing remote mounting capabilities and ModBus communications interface. It shares similar environmental specifications with the S7810A module.

S7820 Remote Reset Module Allows remote resetting of the 7800 SERIES relay module, with installation possible up to 1000 feet away. It shares the same environmental specifications as the other modules.

S7830 First Out Expanded Annunciator This microprocessor-based module supports first-out annunciation and system diagnostics. It features 26 status LEDs and 21 monitored contact points.

ST7800 Plug In Purge Timer Provides prepurge timing for select 7800 SERIES relay modules, with various timing options available.

SLATE Combustion System A modular, microprocessor-based system for combustion management, offering configurable safety and programmable logic. It supports multiple applications, including burner boiler controls and air handling.

SLATE Modules Include various modules for flame amplification, fuel-air ratio control, digital and analog I/O, and annunciation. The system is designed for easy assembly and integration.

SOLA Controllers The R7910A SOLA HC is a hydronic boiler control system providing comprehensive control and safety features for boiler operations.

Specifications The document provides detailed technical specifications and features of various control systems and components used in hydronic and steam applications. It includes information on analog and digital inputs/outputs, control algorithms, safety standards, and specific product models.

Key Sections

Analog and Digital Inputs/Outputs The systems support various inputs such as NTC sensors (10 kohm or 12 kohm), PID load control, and digital I/O models available in 24 or 120 Vac.
Control Features Includes algorithm prioritization, two temperature loops of control, high limit control using dual NTC sensors, and flame signal testing.
Safety and Compliance Meets UL 353 standards, FCC Part 15, Class B emissions, and Underwriters Laboratories approvals.
Product Models Detailed specifications for models like R7910A and R7911A series, including enclosure ratings, modulation outputs, and flame sensor types.
SOLA Controllers Describes the R7911A SOLA SC steam boiler control system with features like slow start, stack limit, and fault code history.
Operator Interface The S7999D System Operator Interface allows monitoring and configuration of boiler systems with a 7” color LCD touch screen and real-time data analysis capabilities.
ControLinks Fuel Air Control System Describes the R7999A ControLinks Fuel Air Controller and its components, including the Q7999 Wiring Subbase and ML7999 Universal Parallel Positioning Actuator.

Critical Information

Approvals All systems and components are compliant with relevant safety and emissions standards.
Modulation Outputs Systems support PWM, 4-20 mA, and 0-10 Vdc outputs for precise control.
Environmental Specifications Operating and storage temperature ranges are provided for each component, ensuring suitability for various environments.
Installation and Configuration Systems are designed for easy installation and configuration, with features like quick-mount wiring subbases and field-configurable devices.

Specifications The document provides detailed specifications and features of various Honeywell ultraviolet flame detectors, specifically the C7012, C7024, C7027, C7044, and C7035 models. These detectors are designed for use with Honeywell Flame Safeguard controls and amplifiers, sensing ultraviolet radiation from the combustion of fuels such as gas, oil, and coal.

Specifications

Mounting Detectors can be mounted horizontally, vertically, or at any angle.
Electrical Connections Quick hookup with threaded conduit fitting and color-coded lead wires.
Power Consumption Varies by model, with C7012 consuming 2.5 W and C7024 consuming up to 7.8 W.
Approvals Certified by CSA, Swiss RE, and Factory Mutual, with specific models meeting NEMA 4 and explosion-proof standards.

Key Features

Self-Checking Some models, like the C7012 and C7024, include self-checking capabilities to ensure reliability.
Explosion-Proof Options Models such as C7012C and C7024F are designed for hazardous atmospheres.
Parallel Wiring Detectors can be wired in parallel to reduce nuisance shutdowns.
Field-Replaceable Components Certain models allow for easy replacement of UV sensing tubes and viewing windows.

Applications These detectors are suitable for use with gas, oil, and coal-fired burners, providing reliable flame detection in various industrial settings.

Model-Specific Details

C7012 Available in multiple configurations with different NEMA ratings and explosion-proof options.
C7024 Designed for 24 Vdc systems, featuring a dynamic self-check flame signal amplifier.
C7027 and C7044 Compact models suitable for tight installations, with options for side or end viewing.
C7035 Minipeeper model with a focus on compact design and ease of installation.

Conclusion Honeywell's range of ultraviolet flame detectors offers versatile solutions for flame detection in various industrial applications, with options for different mounting, power, and environmental requirements.

Specifications This document provides detailed specifications and approvals for various models of flame detectors used in industrial applications. These detectors are designed to sense ultraviolet (UV) and infrared (IR) radiation emitted by combustion flames, ensuring safe operation of gas, oil, and coal burners.

Specifications

Electrical Connections Various models use NEC Class 1 leadwires, terminal blocks, or Brad Harrison type connectors.
Vibration Maximum of 0.5 G.
Mounting Options include integral nuts for sighting pipes and NPT pipe mountings.
Dimensions and Weight Dimensions vary by model, with weights ranging from 6 oz to 17.6 lb.
Approvals Models are approved by Underwriters Laboratories Inc., CSA, Swiss RE, and Factory Mutual, with specific file and report numbers provided.

Models and Applications

C7035 Series Used with flame amplifiers for coal, gas, and oil-fired burners. Lead lengths and temperature ranges vary.
C7061 Series Dynamic self-checking UV flame detectors with NEMA 4 and explosion-proof options. Suitable for hazardous atmospheres.
C7076 Series Adjustable sensitivity UV flame detectors for use with specific Honeywell safety controls.
C7927 Series Solid state UV flame detectors for intermittent operation with specific flame amplifiers.
C7961 Series Self-checking solid state UV flame detectors for gas, oil, or combination burners.
C7915 Series Infrared flame detectors using lead sulfide cells for dual-fuel applications.

Key Features

Dynamic self-checking mechanisms to ensure sensor functionality.
Models with explosion-proof housings for hazardous environments.
Adjustable sensitivity and dual sensitivity adjustment features.
Field replaceable components such as UV sensing tubes and quartz viewing windows.

Accessories and Replacement Parts The document lists various accessories and replacement parts, including pressure seal-off adapters, magnifying lens assemblies, and UV sensing tubes, compatible with specific models.

Components and Specifications

Rubber Washer (Red) Used for models C7012A, E; C7024A; C7061A; C7961A.
Flange Gasket Compatible with C7012, C7024, C7061.
Mounting Flanges Available in 3/4" and 1" sizes for various models including C7012A, E; C7024A; C7061A; C7961E.
Quartz Window 50 PSI rating for C7012, C7061.
UV Power Tubes Temperature ranges from 0°F to 250°F and -40°F to 250°F for models C7035 and C7061.

Pilot Burners

Q179A Flame Rectifier Gas Pilots Utilizes flame rectification principle, suitable for industrial or commercial gas and oil burners. Features include stainless steel fins, ceramic insulators, and Rajah connectors.
C7005 Flame Rectifier Pilots Designed for continuous or automatic electrically ignited pilots, featuring stainless steel fins and Rajah connectors.

Ignition Transformers

Q624 Solid State Ignition Transformer Used for commercial or industrial gas burners, providing reliable ignition with 15,000 peak voltage.
Q652 Solid State Spark Generator Lightweight and used for gas applications with electrode spacings between 0.029 and 0.125 inches.
ET401A1 Ignition Transformer Suitable for burner control boxes, offering low electromagnetic interference and compliance with UL standards.

Accessories

Various ignition cables and connectors compatible with Q624, Q652, and other models.

Ignition Cables Various ignition cables are specified for use with Q624 and Q652 models. These cables vary in length and boot configuration, including straight and 90-degree boots. Some cables are available for order by the foot, allowing customization of length.

Firing Rate Motors and Linkages The document details Modutrol® IV Motors (M9484D, E, F; M9494D, F), which are reversing, proportional motors used in burner systems. Key features include vibration-resistant electronic drive circuits, adjustable stroke from 90 to 160 degrees, and compatibility with three-wire proportional controllers. The motors are designed for flame safeguard applications and have specific power consumption and input signal requirements.

Diaphragm Gas Valves V48A and V88A diaphragm gas valves are described, suitable for controlling natural, LP, or manufactured gases. These valves are solenoid-operated, providing slow opening and fast closing, with a maximum closing time of two seconds. They are used in various heating applications and are available in different sizes with specific pressure ratings and electrical requirements.

Key Specifications

Ignition cables are available in various lengths and configurations.
Modutrol® IV Motors have adjustable strokes and specific torque ratings.
Diaphragm gas valves are designed for quick closing and are suitable for multiple gas types.

Approvals and Standards The motors and valves meet specific UL and CSA standards, ensuring safety and reliability in their applications.

Specifications The document provides detailed specifications and assembly instructions for various types of valves, including V5055, V5097, V4046C, V8046C, V4295, V8295, and V4297A solenoid gas valves. It includes replacement parts, dimensions, operational characteristics, and approval certifications.

Replacement Parts The document lists replacement bonnet assemblies and seal assemblies for V5055 and V5097 valves, specifying compatibility with different valve sizes (3/4 in., 1 in., 1-1/4 in., 1-1/2 in., 2 in., 2-1/2 in., and 3 in.). It also includes bag assemblies for V5097 valves, detailing the components included such as bolts, nuts, washers, O-rings, and grease capsules.

Pilot Gas Valves V4046C and V8046C pilot gas valves are described, highlighting their magnetic operation, instantaneous action, and ability to close within one second during power failure. They are suitable for controlling natural, LP, and manufactured gases in industrial and commercial applications. Specifications include body material, power consumption, operating temperature range, and pressure ratings.

Solenoid Gas Valves V4295 and V8295 solenoid gas valves are detailed, including normally closed and normally open configurations. They are suitable for various applications such as furnaces, ovens, and commercial water heaters. Key features include positive gas flow shut-off, high valve spring force, low operating noise, and pressure tapping capabilities. The document provides detailed specifications for each model, including pipe size, capacity, voltage, dimensions, current ratings, and pressure ratings.

Approvals and Certifications The document lists various approvals and certifications for the valves, including Underwriters Laboratories Inc., CSA, Factory Mutual, and Swiss RE, ensuring compliance with safety and performance standards.

Maximum Safe Operating Pressure The VMU680A1017 Straight Flange has a maximum safe operating pressure of 2.9 psi (UL approved) and 1/2 psi (CSA approved), with corresponding maximum operating pressures of 200 mbar and 35 mbar respectively. The system requires a minimum load of 14-17% of the reference load, equating to a minimum pressure differential of 0.2 in. wc (50 Pa).

Pressure Switches The C437D, E 2000 Series Gas Pressure Switches are designed for industrial gas systems, providing safety shutoff with snap acting MicroSwitch™. They feature direct- and reverse-acting SPST switching, manual reset for lockout applications, and a pressure range of 1 to 26 in. wc (0.25 to 6.5 kPa). The switches are enclosed to prevent tampering and are made with Buna N fiber-reinforced diaphragms for reliability.

C6097 Pressure Switch These switches are used in positive-pressure, negative pressure, or differential-pressure systems to sense gas or air pressure changes. They feature diaphragm-actuated safety-limit switches, manual reset options, and are available with IP65 enclosure standards. The operating temperature range is -40 to +140°F (-40 to +60°C).

Pressure and Limit Controllers The L404F Pressuretrol® Controllers provide operating control with automatic limit protection for pressure systems up to 300 psi (2068 kPa). They are suitable for steam, air, noncombustible gases, or fluids non-corrosive to the pressure sensing element. The controllers have adjustable differentials and are mounted using 1/4 inch -18 NPT internal pipe threads.

L404T, V Oil Pressuretrol® Limit Controllers These devices are used on oil burner systems with any type of fuel oil. They feature a clear plastic cover for observing pressure settings and have snap-acting switching to open or close a circuit on pressure rise. The operating temperature range is -35°F to +150°F (-37°C to +66°C).

Specifications This document provides technical specifications and applications for various Honeywell testers, signal processors, and viewing heads used in industrial flame monitoring systems. It includes details on compatibility, electrical ratings, and operational features.

Testers

FSP1535/U Tester Used for operational checks of Honeywell BC7000, R4140, R7140, and R4150 programmers and R7795 primary controls. It includes indicator lights and works with 120 Vac, 60 Hz controls. Not compatible with certain R4140 and R4150 models.
FSP5004/U Tester Similar application as FSP1535/U but not to be used with specific BC7000 and R4140 models.

Signal Processors

P531 and P532 Series These support three viewing heads and provide independent configuration for each. They offer 4-20mA output and are Modbus and RS422 compatible. They are approved by FM and CSA.
P522 Series Supports two viewing heads with integrated keypad and similar output and communication features as the P531/P532 series.
P222 Watchdog Signal Processor Used for flare stack monitoring with integrated timers and scalable analog output.

Viewing Heads

S256BE A UV flare stack viewing head used with the P222 processor, featuring a digital display and quick disconnect plug.
700 and 800 Series Available in UVTron or IR models, these are compact viewing heads with quick disconnect options and are used with 700 AC SP or 700DC SP processors.

All-in-One Viewing Head and Processor

U2-101xS Series Integrated viewing head and processor with touch screen interface, suitable for various fuels and applications. It supports remote monitoring and configuration.

Key Features and Approvals

Most devices are SIL 3 capable and approved by CSA and Factory Mutual.
They support Modbus and RS422 communication protocols.
Environmental ratings include NEMA 1 and IP67 for certain models.

Specifications The document outlines various components and systems related to flame detection and ignition systems. Key specifications include the S55xBE Series Viewing Heads, which are equipped with UVTron and IR sensors, suitable for all fuel flames and capable of operating in hazardous locations. They feature a quick disconnect plug, digital displays, and are not affected by X or Gamma rays. The ambient temperature range is -40°F to +149°F, and they are CSA Rated IP64.

Procedures and Applications The S550BE Viewing Heads are used as flame detectors for multiple burners and can be mounted in any orientation. They are compatible with P522, P531, and P532 signal processors. The GHE Igniter System is designed for direct ignition of gaseous fuels and is applicable in various industrial settings, including boilers and kilns.

Configurable Options The GHE Igniter System offers configurable options such as igniter length, cable length, mounting type, powerpack inclusion, and enclosure type. Accessories for the system include replacement cables and high energy probe igniters.

Tools and Accessories The document also details the Honeywell FlameTools software for remote configuration and diagnostics, supporting multiple loops for HMI and PC. Various accessories for industrial flame monitoring are listed, including swivel mounts, cooling jackets, and adapters for different viewing head models.

Environmental and Safety Standards The systems and components are designed to meet various safety and environmental standards, including SIL3 capability and approvals from CSA, IECEx, and Factory Mutual. The enclosures are rated for ingress protection, ensuring durability in harsh environments.

Key Data from Tables The tables provide detailed specifications for each component, including dimensions, electrical ratings, and compatible accessories. They also list configurable options for igniter systems and accessories, allowing for customization based on specific application needs.

Fiber Optics Assemblies Fiber optics assemblies for IR or UV flame detection are available in lengths from 5 to 20 feet, with options for different applications, lens cartridges, and viewing heads. The assemblies include outer and inner carrier assemblies with purge air inlets and flexible sections. Configurable options include application type (IR or UV), lens cartridge connection (straight or 9°), fiber optic length, viewing head type, and adapter type. Note that not all adapter types are compatible with all viewing heads.

ISO 9001 Certification Honeywell maintains ISO 9001:2008 registration, ensuring a quality management system that meets customer requirements through defined processes and continuous improvement. This certification provides confidence in consistent product quality and is applicable to various Honeywell facilities worldwide.

Approval Bodies Products are approved by several bodies, including Underwriters Laboratories Inc., Canadian Standards Association, and Factory Mutual. These organizations ensure products meet safety and performance standards. CE marking is also mandatory for products in the European Community, requiring conformity to applicable Directives.

General Information The document provides a system for order specification numbers, detailing type letters and series designations for various Honeywell control products. It also outlines the approval process by different bodies, ensuring compliance with safety and performance standards.

C-Tick Certification The C-Tick mark is a certification trademark for products complying with EMC standards in Australia and New Zealand. It is registered to the ACA and can be used by suppliers from both countries under specific conditions.

AGA Certification The Australia Gas Association reviews CE Mark EMC reports and issues certificates for product importation into Australia and New Zealand, allowing the use of the C-Tick mark.

Date Code System Honeywell uses a 4-digit date code system to indicate the year and week of manufacture. Devices made before October 1975 used a different coding system.

Payment and Taxes Purchasers must pay any applicable taxes on equipment production, shipment, installation, or sale, unless a tax-exemption certificate is provided.

International Controls Some Honeywell controls are available with Celsius scales and at 110/220V, 50 Hz. Contact Honeywell for availability.

Horsepower Ratings Ratings are in amperes and correspond to various horsepower values. Control devices must match or exceed motor running and starting currents.

NEMA and IP Standards NEMA standards classify enclosures for different environmental conditions, while IP standards indicate protection levels against solid objects and water.

Pressure Unit Conversion A table provides conversion factors for various pressure units, useful for calculating absolute pressure and gas capacities.

Power and Heat Conversion Conversion factors for Btu, calories, and watts are provided, along with Btu contents for different fuel types.

Training and Service Publications Honeywell offers DVDs, training booklets, and service manuals for technical training and product familiarization in HVAC controls.

Warranty Return Procedures All VFD warranty return products require prior authorization and coordination through the Commercial Components Hotline and the VFD Warranty and Repair Program Coordinator. Returns must be sent to the designated Honeywell VFD Service Center. The warranty is void if the product is damaged, missing parts, or shows evidence of misuse. Honeywell will determine the final disposition of any warranty claim. If no defect is found, the product will be returned or scrapped as per customer instructions, with regular service charges applied. Shipping charges for returned products may be billed to the customer.

Contact Information for Returns For questions about product returns, contact Honeywell Customer Care at 1-888-793-8193 or visit their office at 1985 Douglas Drive, Golden Valley, MN 55422.

Message to Industrial Users and Building Owners Honeywell products are expected to perform reliably, and if they fail, replacement should be handled by the installing dealer. Products are typically purchased for system modernization, new equipment, or replacement of failed controls. While the warranty does not extend directly to users, suppliers can rely on Honeywell for prompt replacement through local distributors.

Additional Information For more information on Honeywell Thermal Solutions products, including brands like Eclipse and Maxon, visit ThermalSolutions.honeywell.com or contact a Honeywell Sales Engineer.

Catalog excerpts

Honeywell Thermal Solutions

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Buying Rebuilts? Proceed with CAUTION We would like to address a subject that is a concern to all of us— safety—specifically burner and boiler safety controls. As an industry leader in the manufacture of Flame Safeguard controls, Honeywell feels obligated to inform you of the difference between Honeywell controls and controls repaired by an independent rebuilder. There are a number of standards and codes for burners and boilers and the controls for burner and boiler equipment. Among the most familiar are those established by Underwriters Laboratories Inc. (U.L.). The U.L. standards are often...

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Industrial Flame Monitoring Commercial/Industrial Combustion Controls

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Model Index Numerics

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Subject Index Subject Index Symbole 1-channel Signal Processors 142 2-channel and Keypad Signal Processors 141 3-channel Signal Processors 140 A Accessories ControLinks 59 Flame Detectors 76 Ignition Transformers 82 Microprocessor Burner Controls 49 Pressure and Limit Controllers 133 Actuators Direct Coupled 58 Fluid Power 95 Gas Valve 95 Parallel-Positioning 58 Adjustable Sensitivity Ultraviolet Flame Detector 72 All-in-One Viewing Head and Processor 143 Approval Bodies 157 Automatic Primary Control with Programmable Post-Purge 37 B Burner Control Modernization and Replacement 134...

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Subject Index Programming Control EC Timings 21 Program Module, SOLA 55 Proportional Pressuretrol® Controllers 129 Protectorelay™ Primary Control 136 Purge Timer 48 Purple Peeper® Flame Detectors 64 W WATCHDOGIII Flare Stack Signal Processor 141 Wiring Mount Base, Protectorelay 136 Wiring Subbases ControLinks 57 Universal 40 R Rectifier Pilots 77–79 Reference Manuals 164–165 Relay Modules Product Selection Matrix 1–19 Purge Timer 48 Remote Reset Module 46 Replacement Parts Burner Control Testers 137 Flame Detectors 76 Gas Valves 93, 109, 118 Microprocessor Burner Controls 49 S...

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Product Selection Matrix Product Selection Matrix Product Selection Matrix for CE Sequence Primary/Programmer Relay Modules: For 230 Vac nominal applications — Fuel Burner Type Relay Module Type On/Off Controlled Power Burner Full Modulation Power Burner Burner Type Relay Module Type On/Off Controlled Power Burner Full Modulation Power Burner Use the following pages to select the following required devices: Relay Module, 1 per burner Subbase, 1 per relay module Purge Timer Card, 1 per relay module Flame Amplifier, 1 per relay module Some products are available only through Authorized Flame Safeguard...

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Product Selection Matrix PRODUCT SELECTION MATRIX FOR EC7820 PROGRAMMER RELAY MODULES: 1.) SELECT A RELAY MODULE DESCRIPTION ONE IGNITION ATTEMPT FIVE IGNITION ATTEMPTS DESCRIPTION PANEL MOUNT BURNER/WALL MOUNT BURNER/WALL MOUNT WITH 3 KNOCKOUTS SELECT A PURGE CARD DESCRIPTION TIMING: 2 SECOND TIMING: 7 SECOND TIMING: 10 SECOND TIMING: 30 SECOND TIMING: 40 SECOND TIMING: 60 SECOND TIMING: 90 SECOND SELECT A FLAME AMPLIFIER DESCRIPTION 1 SECOND FFRT 2 SECOND FFRT 1 SECOND FFRT 2 SECOND FFRT 1 SECOND FFRT 2 SECOND FFRT 1 SECOND FFRT 2 SECOND FFRT 1 SECOND FFRT 2 SECOND FFRT 1 SECOND FFRT 2 SECOND...

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Product Selection Matrix PRODUCT SELECTION MATRIX FOR EC/RM7830 PROGRAMMER RELAY MODULES: DESCRIPTION POST-PURGE 2 SECONDS POST-PURGE 30 SECONDS POST-PURGE 15 SECONDS SELECT A RELAY MODULE DESCRIPTION PANEL MOUNT BURNER/WALL MOUNT BURNER/WALL MOUNT WITH 3 KNOCKOUTS SELECT A PURGE CARD DESCRIPTION TIMING: 2 SECOND TIMING: 7 SECOND TIMING: 10 SECOND TIMING: 30 SECOND TIMING: 40 SECOND TIMING: 60 SECOND TIMING: 90 SECOND SELECT A FLAME AMPLIFIER DESCRIPTION 1 SECOND FFRT 2 SECOND FFRT 1 SECOND FFRT 2 SECOND FFRT 1 SECOND FFRT 2 SECOND FFRT 1 SECOND FFRT 2 SECOND FFRT 1 SECOND FFRT 2 SECOND FFRT...

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DESCRIPTION DYNAMIC AIR DAMPER CHECK POST-PURGE 2 SECONDS POST-PURGE 30 SECONDS POST-PURGE 15 SECONDS DESCRIPTION PANEL MOUNT BURNER/WALL MOUNT BURNER/WALL MOUNT WITH 3 KNOCKOUTS TIMING TIMING TIMING TIMING TIMING: TIMING: TIMING: TIMING TIMING TIMING TIMING TIMING TIMING TIMING TIMING DESCRIPTION 1 SECOND FFRT 2 SECOND FFRT 1 SECOND FFRT 2 SECOND FFRT 1 SECOND FFRT 2 SECOND FFRT 1 SECOND FFRT 2 SECOND FFRT 1 SECOND FFRT 2 SECOND FFRT 1 SECOND FFRT 2 SECOND FFRT 2 SECOND FFRT 1 SECOND FFRT 2 SECOND FFRT CHECKING NONE NONE NONE NONE AMPLICHECK® AMPLICHECK® AMPLICHECK® AMPLICHECK® AMPLICHECK® AMPLICHECK® AMPLICHECK® AMPLICHECK® DYNAMIC...

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PRODUCT SELECTION MATRIX FOR EC/RM7823 FLAME SWITCH RELAY MODULES: DESCRIPTION PANEL MOUNT BURNER/WALL MOUNT BURNER/WALL MOUNT WITH 3 KNOCKOUTS DESCRIPTION *** 0.8 SECOND FFRT 3.0 SECOND FFRT 0.8 SECOND FFRT 3.0 SECOND FFRT 0.8 SECOND FFRT 3.0 SECOND FFRT 0.8 SECOND FFRT 3.0 SECOND FFRT 3.0 SECOND FFRT 0.8 SECOND FFRT 3.0 SECOND FFRT 0.8 SECOND FFRT 3.0 SECOND FFRT 3.0 SECOND FFRT 0.8 SECOND FFRT 3.0 SECOND FFRT 3.0 SECOND FFRT 3.0 SECOND FFRT 3.0 SECOND FFRT 0.8 SECOND FFRT 3.0 SECOND FFRT CHECKING NONE NONE NONE NONE AMPLICHECK® AMPLICHECK® AMPLICHECK® AMPLICHECK® DYNAMIC SELF-CHECK NONE NONE AMPLICHECK® AMPLICHECK® AMPLICHECK® AMPLICHECK® DYNAMIC...

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Product Selection Matrix PRODUCT SELECTION MATRIX FOR RM7824A 24VDC PRIMARY CONTROL RELAY MODULES: 1.) SELECT A RELAY MODULE DESCRIPTION PANEL MOUNT BURNER/WALL MOUNT BURNER/WALL MOUNT WITH 3 KNOCKOUTS SELECT A FLAME AMPLIFIER DESCRIPTION 3.0 SECOND FFRT 3.0 SECOND FFRT 0.8 SECOND FFRT 3.0 SECOND FFRT 0.8 SECOND FFRT CHECKING DYNAMIC SELF-CHECK AMPLICHECK® AMPLICHECK® NONE AMPLICHECK® SELECT OPTIONAL COMPONENTS DESCRIPTION ENGLISH LANGUAGE FRENCH LANGUAGE DESCRIPTION DATA CONTROLBUS® MODULE (IF NO KEYBOARD DISPLAY IS USED) MODBUS MODULE DESCRIPTION REMOTE RESET MODULE DATA CONTROLBUS CONNECTOR,...

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DESCRIPTION PANEL MOUNT BURNER/WALL MOUNT BURNER/WALL MOUNT WITH 3 KNOCKOUTS DESCRIPTION*** 0.8 SECOND FFRT 3.0 SECOND FFRT 0.8 SECOND FFRT 3.0 SECOND FFRT 0.8 SECOND FFRT 3.0 SECOND FFRT 0.8 SECOND FFRT 3.0 SECOND FFRT 3.0 SECOND FFRT 0.8 SECOND FFRT 3.0 SECOND FFRT 0.8 SECOND FFRT 3.0 SECOND FFRT 3.0 SECOND FFRT 0.8 SECOND FFRT 3.0 SECOND FFRT 3.0 SECOND FFRT 3.0 SECOND FFRT 3.0 SECOND FFRT 0.8 SECOND FFRT 3.0 SECOND FFRT CHECKING NONE NONE NONE NONE AMPLICHECK® AMPLICHECK® AMPLICHECK® AMPLICHECK® DYNAMIC SELF-CHECK NONE NONE AMPLICHECK® AMPLICHECK® AMPLICHECK® AMPLICHECK® DYNAMIC SELF-CHECK NONE AMPLICHECK® DYNAMIC...

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COMBUSTION CATALOG

COMBUSTION CATALOG

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