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Burners for gas BIC, BICA, ZIC

Burners for gas BIC, BICA, ZIC
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Burners for gas BIC, BICA, ZIC

Product catalog summary
Overview: This document provides a comprehensive overview of various industrial gas burners used across multiple sectors, including iron and steel, non-ferrous metals, plastics, and ceramics industries. It details specifications, applications, and key attributes of each burner type, emphasizing high efficiency and specific industrial applications.
1. Direct Fired Furnace Burners:
  • Burner Types: BIO, ZIO
  • Applications: Industrial furnaces, thermal incineration, hot-air generators.
  • Specifications: 40-1000 kW capacity, max temperature 1600°C, fuels include natural gas, propane, biogas.
  • Key Features: Safe flame control, adaptable lengths, internal insulation.
2. Burners with Ceramic Tubes:
  • Burner Types: BIC, ZIC
  • Applications: Furnaces with brick or ceramic fibre lining.
  • Specifications: 15-1000 kW capacity, max temperature 1450°C.
  • Key Features: High temperature uniformity, reliable ignition.
3. Special Variants:
  • Menox® Burner BIC..M: Ultra low NOX emissions.
  • Excess Air Burner BIC..L: High exit velocity, precise temperature control.
  • Annular Excess Air Burner BIC..R: Low emissions, modulating control.
4. High-Velocity Burner ThermJet:
  • Applications: Metals and ceramics industries, thermal oxidizers.
  • Specifications: 40-5280 kW capacity, max temperature 1540°C.
  • Key Features: High velocity for improved temperature uniformity.
5. Gas Beta Burner BBG:
  • Applications: Open heating systems.
  • Specifications: 715-6400 kW capacity, max temperature 1540°C.
  • Key Features: Rugged design, broad air/fuel ratio range.
6. ExtensoHeat:
  • Applications: Continuous kilns for bricks and ceramics.
  • Specifications: 132 kW capacity, max temperature 1500°C.
  • Key Features: Durable construction, precise control.
7. Ultra Low NOX Burner Furnnox:
  • Applications: High-temperature processes in steel industry.
  • Specifications: 66-530 kW capacity, max temperature 1540°C.
  • Key Features: Very low NOX emissions, compact design.
8. Triple Air Staged Ultra Low NOX Burners TriOx:
  • Applications: Continuous furnace systems.
  • Specifications: 700-7310 kW capacity, max temperature 1480°C.
  • Key Features: Low emissions, insulated versions.
9. Self Recuperative and Radiant Tube Burners:
  • ECOMAX®: Energy-saving operation.
  • ThermJet Self Recuperative Burner TJSR: Fuel saving recuperation.
  • Single Ended Radiant Tube Burner SER: High efficiency.
10. Tube Firing Burner TFB:
  • Applications: Radiant and immersion tubes.
  • Specifications: 80-530 kW capacity, max temperature 1040°C.
  • Key Features: Efficient heat transfer.
11. Bayonet-Ultra Recuperators BU:
  • Applications: High efficiency heat exchanger.
  • Specifications: 16-110 kW capacity, max temperature 1090°C.
  • Key Features: Outstanding heat recovery.
E-Jector:
  • Flange-mounted device for radiant tubes, reduces NOX emissions.
  • Capacity: Up to 132 kW, max temperature 760°C.
PrimeFire Series:
  • Oxygen-fuel burners for glass furnaces, various capacities and flame shapes.
BrightFire 200:
  • Adjustable, low NOX air-fuel burner, 2670-8270 kW capacity.
WGD:
  • Water-cooled through-port burner, 2000-12200 kW capacity.
04V:
  • Adjustable air-gas nozzle-mixing burner, 270-2670 kW capacity.
AirHeat Series:
  • Compact modular burners, low CO emissions.
RatioStar:
  • Modular duct burner, flexible design.
Minnox:
  • Premix burner, ultra low emissions.
Linnox ULE:
  • Pre-mix burner, ultra low emissions.
AH-MA:
  • Line-type burner, robust performance.
FlueFire:
  • In-duct burner, clean combustion.
InciniFume:
  • Modular in-duct burner, uniform temperature distribution.
RatioMatic:
  • Packaged air heating burner, easy set-up.
Winnox:
  • Nozzle-mixing burner, low NOX emissions.
ThermAir:
  • Nozzle-mixing burner, wide range of fuels.
RatioAir:
  • Nozzle-mixing burner, packaged velocity burner.
Incini-Cone:
  • Nozzle-mixing burner, designed for fume incineration.
Specifications: Burners operate with natural gas, propane, butane, and #2 fuel oil, featuring high turndown ratios and compact designs. Maximum process temperatures reach up to 1650°C.
Burner Packages: Pre-assembled and pre-wired packages like RatioMatic, RatioAir, and ThermAir HeatPaks include mounted fans and control systems for easy installation.
Immersion Burners: ImmersoJet and ImmersoPak offer high-efficiency heating in immersion tanks, with up to 80% efficiency.
Indirect Air Heaters: RHT and ER models provide contaminant-free process air, suitable for recirculating ovens and industrial space heating.
Pilot Burners and Safety Devices: Various pilot burners with ionization control ensure safe ignition of gas burners.
Additional Products: Includes direct fired furnace burners, self-recuperative and radiant tube burners, and low-temperature application burners, each designed for specific industrial applications.
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Catalog excerpts

Burners for gas BIC, BICA, ZIC-1

Industrial burners for gas ECLIPSE' krorr , schroder Product brochure ■ GB 7 Edition 06.151

 Open the catalog to page 1
Burners for gas BIC, BICA, ZIC-2

Burner for gas BIO, ZIO For industrial furnaces and firing systems in the iron and steel industries in the precious, non-ferrous and light metal sector as well as in the plastics, fibre and paper industries. Other fields of application are thermal incineration installations, as well as driers and hot-air generators. The burners are used in combination with a burner quarl made from refractory concrete (e.g. in a forging furnace). Different flame shapes can be achieved by using burner quarls with different geometries. The burner may be adapted to the system requirements using different burner lengths....

 Open the catalog to page 2
Burners for gas BIC, BICA, ZIC-3

menox® burner BIC..M Special BIC variants which can be switched to Menox mode for ultra low NOx at furnace tempe ratures > 850°C/1560°F in conjunction with a special burner control unit. * Capacities in kWrefer to the lower calorific value Hu and capacities in BTU/h refer to the upper calorific value Ho

 Open the catalog to page 3
Burners for gas BIC, BICA, ZIC-4

High-velocity burner ThermJet For industrial furnaces and firing systems in the metals industries (ferrous and non-ferrous) as well as the ceramics industry. Other fields of application include thermal oxidizers (incineration) and a variety of drying processes. ThermJet is a direct fired, nozzle-mixing burner that is designed to fire an intense stream of hot gases through a high velocity nozzle. The extremely high velocity of the gases improves temperature uniformity, product quality and system efficiency. ThermJet is available in either high velocity or medium velocity versions in 14 sizes....

 Open the catalog to page 4
Burners for gas BIC, BICA, ZIC-5

Ultra low NOX burner Furnnox For continuous high temperature applications (e.g. annealing/pickling lines) as well as non-continuous applications such as forge and heat treatment furnaces. Furnnox is a direct fired furnace burner with exceptionally low emissions for continuous high-temperature processes, e. g. in steel industry. Furnnox is capable of producing NOx emissions of less than 30 ppm at 3% O2 in most high-temperature applications. To achieve high efficiency, the burner is controlled on-ratio throughout the operating range. Available in standard configuration for ambient air or insulated...

 Open the catalog to page 5
Burners for gas BIC, BICA, ZIC-6

Self recuperative burners ECOMAX® The burners with integrated recuperator ECOMAX® are used for heating on either direct or indirect furnace systems. ECOMAX® self recuperative burners are used in conjunction with metal or ceramic radiant tubes as indirect heating equipment whenever the combustion gases are to be separated from the product. In conjunction with the flue gas eductor EJEK to return the flue gas, the burner may be used in directly heated industrial furnaces and firing systems. Segmented flame tube SICAFLEX® SICAFLEX® segmented flame tubes are used to guide hot flue gases in single-ended...

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Burners for gas BIC, BICA, ZIC-7

Tube Firing Burner TFB The Tube Firing Burner (TFB) is designed to fire into radiant and immersion tubes. The unique nozzle design creates a uniform, adjustable flame length. The long, spiraling flame results in cleaner combustion, efficient heat transfer and uniform tube temperatures. The flame scrubs the inside of the fire tubes to remove the gas film boundary layer and increase heat-transfer effectiveness with outstanding temperature uniformity. * Capacities in kWrefer to the lower calorific value Hu and capacities in BTU/h refer to the upper calorific value Ho

 Open the catalog to page 7
Burners for gas BIC, BICA, ZIC-8

PrimeFire® 100 The PrimeFire 100 oxygen-fuel burner has become an industry standard for glass furnace applications. It provides improved refractory life and reduced melting costs. The burner produces a conical-shaped flame and has multiple-fuel capabilities, from natural gas to light/heavy oils. The adjustable control on the burner allows variation in flame coverage to suit melter size and temperature profile. PrimeFire® 300 The PrimeFire 300 burner for glass furnaces creates a fan-shaped flame with low momentum, which creates a lower peak flame temperature. This results in lower operating crown...

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Burners for gas BIC, BICA, ZIC-9

BrightFire® 200 BrightFire® 200 is an adjustable, low NOx, air-fuel burner, compatible with regenerative glass furnaces. The burner provides superior flame adjustability by splitting the gas inside the burner into two independently variable gas flows. This allows increased flexibility in flame geometry and therefore the location of heat release into the glass melt, in addition to a significant reduction in NOx. WGD Low NOx WGD burners are compact, water-cooled through-port burners designed to be inserted into the port neck of regenerative glass furnaces. Using a unique arrangement of converging...

 Open the catalog to page 9
Burners for gas BIC, BICA, ZIC-10

Line-style air heating and duct burners AirHeat v1 AirHeat v1 is a compact modular burner, designed to generate a large volume of clean hot air for a wide range of industrial heating applications. All standard models feature an integrated combustion air blower mounted on the burner’s steel case. By supplying the correct air volume and pressure to the burner, this blower allows stable operation over a wide range of duct velocities. Available with combustion air blowers mounted remotely from the burner (e.g. outside of the duct). AirHeat v2 AirHeat v2 is a completely packaged line burner. Applications...

 Open the catalog to page 10
Burners for gas BIC, BICA, ZIC-11

Linnox ULE Linnox ULE is designed for use in any direct or indirect fired air heating application requiring excellent heat distribution, temperature uniformity, low emissions and simple robust controls. Burner operation is based on a high excess air pre-mix combustion that keeps flame temperatures low while burner geometry establishes an internal recirculation flame pattern. This allows for extremely low emissions at a high turndown rate (10:1) while maintaining stable combustion. **Subject to exhaust gas oxygen level * Capacities in kWrefer to the lower calorific value Hu and capacities in BTU/h...

 Open the catalog to page 11
Burners for gas BIC, BICA, ZIC-12

RatioMatic RatioMatic is a packaged air heating burner that features simple operation and robust, reliable performance. The ratio regulator and direct drive air butterfly valve simplify start-up and adjustment. The fast mixing nozzle provides clean, stable flame at all firing rates. RatioMatic delivers high fuel efficiency and low NOx, CO and aldehyde outputs. The design of the RatioMatic makes it easy to install, operate and maintain.

 Open the catalog to page 12
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.