1. Catalogs
  2. Hollysys
  3. HOLLiAS COMPRESSOR CONTROL SYSTEM
video corpo

HOLLiAS COMPRESSOR CONTROL SYSTEM

HOLLiAS COMPRESSOR CONTROL SYSTEM
1 / 16 PagesView full catalog

HOLLiAS COMPRESSOR CONTROL SYSTEM

Product catalog summary
Overview
The document is a product brochure for the HOLLiAS Compressor Control System by HollySys, a global leader in intelligence solutions. HollySys specializes in industrial, transportation, and food and pharmaceutical intelligence, providing integrated solutions and services.
Development of Turbomachinery Control Business
HollySys has a history of developing control systems, starting with the Digital Electro-Hydraulic (DEH) system in 1991. They have developed various patents and systems, including the T810 and T880 Compressor Control Systems (CCS), which are crucial for energy conservation and emission reduction.
Compressor Control System (CCS) Overview
The CCS ensures safe and efficient compressor operation using advanced control algorithms. It features anti-surge control, performance control, and load distribution among multiple compressors, built on a high-reliability redundant platform.
Compressor Hardware Platform
The T880 system is a triple-redundant compressor control system certified to SIL3 safety integrity level, featuring high safety through a 2oo3D architecture, high coverage diagnosis, and seamless system integration.
System Architecture and Hardware
The T880 system uses triplex (TMR) technology for real-time control and fault-tolerant safety, supporting integration with third-party DCS via Modbus interface and offering powerful SOE functions.
I/O Communication Modules
The document lists several I/O communication modules designed for efficient data transmission in industrial settings, including the SGM222 Remote I/O communication module and SGM230 Modbus communication module.
I/O Modules and Terminal Boards
Various I/O modules and corresponding terminal boards are described, facilitating the connection and management of input/output signals.
System Software
The T880 System Software includes engineering and HMI software, with Safe-AutoThink (Safe-AT) configuration software compliant with IEC61508 standards and TÜV Rheinland certification.
HMI Software
The HMI software is based on the HOLLiAS MACS V6 platform, providing a user-friendly interface for monitoring and control, supporting data acquisition and process control.
Compressor Control System (T810)
The T810 system is designed for rotary compressor units, featuring a fully redundant and fault-tolerant architecture with anti-surge, performance, and speed control functionalities.
Software Overview
MACS V6 software provides an open platform for industrial automation, supporting configuration, monitoring, and programming tasks.
Compressor Control Solutions
The document outlines solutions including speed control, anti-surge control, and process control, ensuring safe and efficient compressor operation.
Overview of HollySys Compressor Control Solution
The HollySys solution uses an advanced mathematical calculation method based on an independent coordinate system, ensuring dynamic operation performance under variable conditions.
Theoretical Basis
The independent coordinate system relies on the ratio of signals of the same type, requiring signals from five tags: Δ Pos, Ps, Pd, Ts, Td.
Compressor Anti-Surge Control
The anti-surge controller operates in auto, soft manual, and hard manual modes, allowing for control under different conditions.
Control Responses and Applications
The system includes various control responses such as anti-surge main PI response, adaptive differential response, and emergency surge response.
Inlet Pressure Control
Low and high limit controls ensure tower pressure remains within acceptable ranges to prevent oscillation and overpressure.
Safe Operation and Countercurrent Protection
Countercurrent protection is crucial for axial flow blowers, with the system providing alarms and protective actions.
Performance Control
The performance control loop ensures main process parameters remain near set values, coordinating with speed and anti-surge controllers.
Load Distribution and Optimal Control of Multiple Compressors
The system provides coordinated control for multiple compressors, ensuring equal relative load and addressing issues like high output pressure.
Conclusion
The HollySys compressor control system offers a comprehensive solution for managing compressor operations, ensuring safety, efficiency, and optimal performance through advanced control strategies.
See more

Catalog excerpts

HOLLiAS COMPRESSOR CONTROL SYSTEM-1

HOLLYSYS GROUP. ALL RIGHTS RESERVED PRODUCT BROCHURE 产品展示 HOLLiAS COMPRESSOR CONTROL SYSTEM HollySys Group (Group Headquarters) No.2 Di Sheng Middle Road, Economic-Technological Development Area, Beijing 100176 Tel: +86 10 58981000 Fax: +86 10 58981100 Hangzhou HollySys Automation Co., Ltd. (Industrial Automation Headquarters) No.1 North No.19 Street, Qiantang District, Hangzhou 310018 Tel: +86 571 81633600 Fax: +86 571 81633700 HollySys (Asia Pacific) Pte. Ltd. (International Headquarters) Changi Business Park Crescent, #04-01/02/03 Plaza 8 @ CBP, Tower A, Singapore 486025 Tel: +65 6777 0950 Fax: +65 6777 2730 HollySys Automation India Pvt. Ltd. D-84, Ground Floor, Sector 63, Noida, Uttar Pradesh 201301 Tel: +91 12045 50652 PT. HollySys Automation Indonesia Metropolitan Tower, 10th Floor Unit E, Jl. R.A. Kartini Kav. 14, Jakarta 12430 Tel: +62 21 2918 2926 Fax: +62 21 2918 2936 Web: www.hollysys.com E-mail: [email protected] (Sales) [email protected] (After-sales Service) 2 CONTROL SYSTEM Version: Oct-2023 HOLLiAS COMPRESSOR www.hollysys.com HOLLiAS COMPRESSOR CONTROL SYST

 Open the catalog to page 1
HOLLiAS COMPRESSOR CONTROL SYSTEM-2

Founded in 1993, HollySys is a leading supplier of intelligence solutions with more than 4,700 employees and operates in both China and abroad. HollySys is headquartered in Beijing with R&D, production, and service bases in Beijing, Hangzhou, Xi'an, Singapore, and local branches in major cities in China, as well as offices in India, Malaysia and Indonesia, establishing a comprehensive service network across the world. HollySys business consists of industrial intelligence, transportation intelligence, and food and pharmaceutical intelligence, covering the main industries for the national economy...

 Open the catalog to page 2
HOLLiAS COMPRESSOR CONTROL SYSTEM-3

Development of HollySys Turbomachinery Control Business Compressor Control System (CCS) Overview HollySys provides customers with entire factory automation solutions. As an important part of the intelligent plant, CCS is an important breakthrough in energy conservation and emission reduction and carbon dioxide emission reduction in the overall industrial process. Realizing the whole process energy conservation and emission reduction and intelligent control can bring huge benefits to enterprise users. The 1st generation Digital Electro-Hydraulic (DEH) system was introduced to turbine control. 200MW...

 Open the catalog to page 3
HOLLiAS COMPRESSOR CONTROL SYSTEM-4

Highlights & Features of T880 System Compressor Hardware Platform High Safety Driver · Adopting 2oo3D architecture to guarantee system safety. · Adopting multiple voting in data flow. · Triple redundant design to ensure physical independence and avoid common cause HollySys provides a variety of control product platforms for compressor failure. · High coverage of self-diagnosis. control solutions (CCS), from · Communication modules with build-in conventional redundant control firewall for cyber security. systems (T810) to triple redundant HOLLiAS-MACS System. · Supporting integration with 3rd DCS...

 Open the catalog to page 4
HOLLiAS COMPRESSOR CONTROL SYSTEM-5

T880 System Architecture The system structure from input module, controller to output module is completely triple redundant. The triple controllers Hardware Structure adopt three controller modules for independent configuration and synchronous operation. Triple I/O channels are built in each I/O module. Single configured I/O modules can meet the requirements of IEC 61508 SIL3. I/O modules can be T880 system is based on triplex (TMR) and hardware fault-tolerant safety control technology, and is used in various complex and dangerous production processes to perform real-time control, receive field...

 Open the catalog to page 5
HOLLiAS COMPRESSOR CONTROL SYSTEM-6

Safe AT configuration software is a programming tool based on Windows platform and a development platform for The hardware of T880 system includes racks, power modules, controllers, communication modules, relay modules, optical interlocking logic scheme. It is mainly used for controller algorithm programming, and is a standard software package for fiber modules, input/output modules, etc. hardware configuration and software programming. It is installed in the engineering station and can run on Windows XP/ Windows7/Windows10. It mainly performs the following main tasks: Power Supply Communication...

 Open the catalog to page 6
HOLLiAS COMPRESSOR CONTROL SYSTEM-7

T810 Compressor Control System Safety · Secure network: The system network adopts T810 System Overview T810 compressor control system is a product platform developed based on HollySys HOLLiAS MACS-K system and dedicated to the control of rotary compressor units. T810 system adopts a fully redundant and fault-tolerant architecture, and integrates professional compressor control software packages, including anti-surge control, performance control, speed control, etc. · Cyber Security: Multiple cyber security measures are deterministic real-time Ethernet and is equipped with a adopted, including...

 Open the catalog to page 7
HOLLiAS COMPRESSOR CONTROL SYSTEM-8

T810 System Architecture Based on the industrial Ethernet and PROFIBUS-DP field bus, T810 integrates the HART-based standard protocol to uniformly manage the field intelligent devices, and can easily integrate SIS, PLC, MES, ERP and other systems, so that the information between the field intelligent instrument equipment, control system, and enterprise resource management system can be seamlessly transmitted, realizing factory intelligence and integration of management and control. T810 system includes engineering station, operator station, historian station, control station and other components....

 Open the catalog to page 8
HOLLiAS COMPRESSOR CONTROL SYSTEM-9

T810 Software Overview MACS V6 software is an integrated industrial automation control system software developed by HollySys. It is an open The major components of MACS V6 include: software platform that can provide professional configuration solutions according to the automation control requirements of different industries. Industry Customization Customized Interface Project Panel Symbol Library Customized Database Script Engine Component Graphic Interface Component Platform System Algorithm Defi nition for Process Flow AT Software Database Component HOLLiAS MACS Platform System Historical Station...

 Open the catalog to page 9
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.