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Piezo-controlled Laser Gas Regulator

Piezo-controlled Laser Gas Regulator
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Piezo-controlled Laser Gas Regulator

Product catalog summary
Concept Overview: The document details the HOERBIGER Laser Gas Regulator, a piezo-controlled proportional pressure regulator tailored for laser cutting applications. It features three gas selector valves for nitrogen, oxygen, and compressed air, enabling precise control and swift pressure adjustments. Its compact design allows installation near the cutting head, reducing gas loss and ensuring stable cutting processes for both thin and thick metal sheets.
Design and Functionality: The regulator is compatible with laser cutting machines and comes in two interface versions: analogue and EtherCAT. It employs a piezo element as an actuator for high responsiveness and includes three 2/2-way valves for gas selection.
Technical Specifications: The regulator supports input pressures from 5 to 30 bar, depending on the gas type, and can output pressures up to 28 bar. It offers high precision in pressure regulation, with a calibration mode for enhanced accuracy. Constructed from anodized aluminum and brass, it operates within specific temperature and humidity ranges.
Pneumatic and Electrical Connections: Detailed specifications are provided for pneumatic ports and installation positions, as well as electrical connections for both analogue and EtherCAT versions. The analogue version uses M12 connectors for power and control signals, while the EtherCAT version includes additional connectors for bus communication.
Service and Process Data Objects (PDO): The EtherCAT version includes various PDOs for monitoring and controlling pressure settings, gas selection, and system status, facilitating precise control and feedback for the cutting process.
Ordering Instructions: The document outlines the ordering process, including options for the number of gas selector valves, pressure range, and special designs. A type code is provided for specifying the desired configuration.
Scope of Delivery:
  • Laser Gas Regulator
  • XML file for embedding into the machine control (only for EtherCAT variant)
Company Overview: HOERBIGER Automation Technology, a unit of HOERBIGER Holding AG based in Zug, Switzerland, is a global leader in compression, automation, and drive technology. In 2011, it employed 6,826 people and achieved sales of 1.048 billion Euros.
Business Focus: The company specializes in components and services for compressors, gas engines, turbomachines, hydraulic systems, and piezo technology for vehicles and machine tools. It also provides components and systems for shift and clutch operations in vehicle drive trains.
Innovation and Standards: HOERBIGER is dedicated to setting standards and delivering innovative solutions in technological niche markets, enhancing the efficiency of capital investments in premium capital goods.
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Catalog excerpts

Piezo-controlled Laser Gas Regulator-1

Laser Gas Regulator mit Piezo-Ansteuerung Baureihe PRE-4 Analog und EtherCAT Piezo-controlled Laser Gas Regulator with gas selector valves, series PRE-4 Datenblatt / Data sheet because performance counts

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Piezo-controlled Laser Gas Regulator-2

Laser Gas Regulator mit Piezo-Ansteuerung und Gas-Vorschaltventilen, Baureihe PRE-4 Analog und EtherCAT Piezo-controlled Laser Gas Regulator with gas selector valves, series PRE-4 Analogue and EtherCAT Inhalt Konzept Aufbau und Funktion Technische Daten Pneumatischer Schaltplan Ansteuerung Vorschaltventile Abmessungen Pneumatische Anschlüsse / Einbaulage Elektrische Anschlüsse PRE-4 Analog Elektrische Anschlüsse PRE-4 EtherCAT Service- und Prozessdatenobjekte (PDO) Version PRE-4 EtherCAT Lieferumfang, Bestellangaben Seite Content 2 3 3-4 5 5 6 7 8 9 Concept Design and function Technical data...

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Piezo-controlled Laser Gas Regulator-3

Aufbau und Funktion Design and function The Laser Gas Regulator is a proportional pressure control valve, which controls the ow of cutting gas during laser cutting. It can be integrated with the laser device into a laser cutting machine. The supplies of three different cutting gases can be attached to the three 2/2-control valves (nitrogen, oxygen, compressed air). The application can choose between those three cutting gases. There are two alternatives regarding interfaces: one analogue version and one EtherCAT version. Der Laser Gas Regulator ist ein Proportionalregeldruckventil zur Regelung...

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Piezo-controlled Laser Gas Regulator-4

Technische Daten / Technical data Pneumatische Kenndaten Pneumatic characteristics Einheit Piezo vorgesteuerter 3/2Unit Wege-Proportionaldruckregler, elektronisch geregelt Piezo pilotcontroled 3/2 way proportional pressure regulator, electronical closed loop control Betriebsdruck p1 Druckluft Sauerstoff Stickstoff Steuerluft Input pressure range p1 Compressed Air Oxygen Nitrogen Pilot Pressure bar min. 5 5 10 4,5 max. 15 15 1) 30 7 Ausgangsdruck p2 Druckluft Sauerstoff Stickstoff Out pressure range p2 Compressed Air Oxygen Nitrogen bar min. 0,4 0,4 0,4 max. 13 13 28 Gasdurchsatz: bei Eingang...

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Piezo-controlled Laser Gas Regulator-5

Blockschaltbilder PRE-4 Analog/EtherCAT / Block diagrams PRE-4 Analogue/EtherCAT X1 1 DC Power Supply DC 3 DC X2 Analog In 1 2 3 Controller Digital In/Out 6 7 8 Analog Out 4 5 X3 Digital In 1 2 3 4 E E p p Cutting Head Nozzle >0,8mm N2 G 3/8" G 1/4" O2 G 3/8" AIR G 3/8" X1 1 DC Power Supply DC 3 DC X2 1 2 EtherCAT IN Controller 3 4 X3 1 2 EtherCAT OUT 3 4 Digital Out E p E p Cutting Head Nozzle >0,8mm N2 G 3/8" G 1/4" O2 G 3/8" AIR G 3/8" 5 Alle Rechte, Irrtümer und Änderungen vorbehalten. © Copyright HOERBIGER 2012 AAT4IHY037X201207

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Piezo-controlled Laser Gas Regulator-6

Alle Rechte, Irrtumer und Anderungen vorbehalte

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Piezo-controlled Laser Gas Regulator-7

■ Pneumatische Anschlusse / Pneumatic ports Einbaulage / Installation position vertikal (Schieber in Z-Achse) vertical (Spool in Z-axis) Einbaulage Schieber Spool installation position Alle Rechte, Irrtumer und Anderungen vorbehalten.

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Piezo-controlled Laser Gas Regulator-8

Elektrische Anschlüsse PRE-4 Analog / Electrical connectors PRE-4 Analogue X1 PRE-4 Analog X2 X3 Connection Pin Nr. Power: M12x1, male 4-pole A-coding 1 2 3 4 Connector X2: Mixed Control Signals: M12x1, male 8-pole A-coding 1 +Set Value (0...10V / Input 1V=3bar) 2 –Set Value (Gnd / pressure reached ) 3 Gnd 4 Input pressure (0…10V Output 0,33V/bar) 5 Output pressure (0…10V Output 0,33V/bar) 6 Digital_IO1 (Ready(0/24V Output)) 7 Digital_IO2 (pressure reached (0/24V Output)) 8 Digital_IO3 (Calibration (0/24V Input)) Connector X3: Gasselection: M12x1, male 5-pole B-coding 1 2 3 4 5 Connector X1:...

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Piezo-controlled Laser Gas Regulator-9

Elektrische Anschlüsse PRE-4 EtherCAT / Electrical connectors PRE-4 EtherCAT X1 PRE-4 EtherCAT X2 X3 Connection Pin Nr. Connector X1: DC Power: M12x1, male 4-pole A-coding 1 2 3 4 24V DC UART Rxt; * GND; UART Txt * Connector X2: Bus in: M12x1, female 4-pole D-coding 1 2 3 4 Tx + Rx + Tx Rx - Connector X3: Bus out: M12x1, female 4-pole D-coding 1 2 3 4 Tx + Rx + Tx Rx - * Pin 2 und Pin 4 nicht beschalten! / Pin 2 and Pin 4 not to be used! 9 Alle Rechte, Irrtümer und Änderungen vorbehalten. © Copyright HOERBIGER 2012 AAT4IHY037X201207

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Piezo-controlled Laser Gas Regulator-10

Service- und Prozessdatenobjekte (PDO) Version PRE-4 EtherCAT / Service- and Process data objects (PDO) Version PRE-4 EtherCAT Objekte: Kurzbeschreibung Object: Description Funktion Function Größe Size Wert Value Beschreibung Description PR_RE: Druck erreicht [%] / Set pressure reached Ausgang / Output 1 Word Sollwert / Set Value Messfenster Druck erreicht / Measuring Window , Format 0x0000 P_SOLL: Sollwert / Set value Eingang / Input 1 Word Sollwert / Set Value Auswahl Sollwert 0…28000 [mbar] Value set pressure P_IST: Istwert / Actual value Ausgang / Output 1 Word Istwert / Actual pressure Rückmeldung...

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Piezo-controlled Laser Gas Regulator-11

XML-Datei zum Einbinden in Maschinensteuerun^ (only EtherCAT) into the machine control Bestellangaben ■ Order instructions 2 Anzahl Vorschaltventile / Number of gas selector valves 2V 2 Ventile / 2 valves (auf Anfrage / on request) A 00 Analog, Spannung 0-10 V / Analogue, Voltage 0-10 V D E Digital EtherCAT (Standard) / Digital EtherCAT (Standard) 4 max. Druckbereich / max. pressure range 5 Sonderausfuhrung / Special design SO____ Fortlaufende Nummer / Sequential number 6 Serienkennzeichnung / System variant A Austauschbarkeit bleibt gewahrleistet / Interchangeability will be ensured 1 Austauschbarkeit...

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Piezo-controlled Laser Gas Regulator-12

HOERBIGER We set standards Wherever we operate, we set standards with performance-defining components, system solutions, and services and thereby increase the efficiency of the capital investment in premium capital goods. HOERBIGER Automation Technology and turbomachines, is a business unit of HOERBIGER hydraulic systems and Holding AG, Zug / Switzerland. piezo technology for HOERBIGER is active throughout the vehicles and machine tools, world as a leading player in the elds as well as components and of compression technology, automation systems for shift and clutch technology and drive technology....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.