IronMan™ 240
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208 V 240 V (NEW!]500574 Quick Specs Welding Amp Range 30-280 A Rated Output 200 A at 24 VDC, 60% duty cycle Mild Steel Thickness Range 24 ga.-1/2 in. 10 ft. (3 m) work cable with clamp Dual-groove .030/.035 in. drive roll Power cord with plug ■ Built-in running gear/cylinder rack Regulator/flow gauge with 5 ft. (1.5 m) gas hose Outperforms the competition on arc quality, voltage control and value. Whether you’re a professional or just want to weld like one, the IronMan 240 is unmatched in its class. It delivers 30 to 280 amps of pure power with an arc optimized to deliver a flawless weld, making spatter and post-weld cleanup almost nonexistent. Weld as thin as 24 gauge up to 1/2 inch (13 mm) mild steel. The dual-geared wire drive system with aluminum housing delivers 50 to 700 ipm wire feed speed. Reversible drive roll (two grooves for two wire sizes on one drive roll) decreases spare parts and changeover time. Easy to set and adjust for different materials and thicknesses —features infinite voltage and wire feed for finer control, less spatter and cleaner welds. Applications ■ Maintenance/repair Auto body Manufacturing ■ Construction Farm/ranch Metal art Features Benefits Infinite voltage and wire feed Offers easier fine control of the output parameters for improved arc performance with less spatter for a better bead appearance and less clean up. Spool gun ready Spool guns enhance feedability and reduce "bird-nesting” associated with soft aluminum wires. No additional control box or adapter is required to connect the SpoolRunner™ 200 spool gun. Run-in technology Experience smooth, spatter-free starts — the run-in feature automatically slows the wire feed speed to a pre-set speed prior to arc initiation, improving arc starts. Reversible drive roll (two grooves for 50 percent less stocking of drive rolls. Standard one-piece drive roll decreases spare parts and changeover time, two wire sizes on one drive roll) reducing overall costs. Spool hub assembly accommodates Changing wire spools is a snap with the toolless brake tension knob. 2-, 10-, 33- and 45-pound spools Hinged door panel Provides easy access for spool and drive roll changes, increasing productivity and operator appeal. Fan-On-Demand™ Cooling system operates only when needed reducing power consumption and contaminants drawn into the machine. Hobart 5/3/1 industrial warranty Five-year warranty on transformers, stabilizers and main rectifiers; three years on generators, PC boards and drive systems; and one year on guns (MIG, plasma and TIG torches). HOBART WELDING PRODUCTS Hobart Welding Products An ITW Welding Company Sales: 800-626-9420 Service: 800-332-3281 HobartWelders.com ROOD

Note: Running off of generator power is not recommended for the IronMan 240. Operating temperature range: -4° to +104°F (-20° to +40°C) Certified by Canadian Standards Association to both Canadian and U.S. Standards. c^^us Control Panel 1. Infinite Voltage Control 2. Wire Speed Control 3. Power On Indicator Light 4. Diagnostic Indicator Light IronMan" 240 240V Wire Feed Welder 30-280 Amp Output Duty Cycle Chart % Duty Cycle WELDING PRODUCTS

Protective Cover 770973 Form-fitted, vinyl-laminated, polyester fabric resists stains and mildew and protects the finish of your welder. MIG Gun and Accessories HR-200 Replacement MIG Gun 284973 Comes in 15 ft. (4.6 m) length with liner for .023—.045 in (0.6—1.1 mm) wire. Gun rated at 200 amps at 60 percent duty cycle using CO2 gas or mixed gas. Contact Tips (See chart on below) Nozzles (See chart below) Adapter (See chart below) infirm^ Replacement Liners (See chart below) SpoolRunner™ 200 Spool Gun 770967 Spool gun with 4-inch spool and 20-foot cable assembly. Rated at 200 amps at 60...

Typical Installation for Optional SpoolRunner™ 200 Spool Gun to IronMan™ 240 It’s quick and easy to install the SpoolRunner 200 spool gun on the IronMan 240. Just plug the power pin of the spool gun into the feedhead, and attach the trigger lead. Install the correct wire and gas for the job and it’s ready to go. Spool gun Trigger lead Gas hose to gas regulator IronMan 240 240 V power cord Spool gun weld cable Work cable HobartWelders.com © 2020 Hobart and the Hobart logo are trademarks of Illinois Tool Works, Inc.