Ironman 230
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Catalog excerpts

Ironman 230 - 1

500536 Quick Specs Welding Amp Range 30-250 A Rated Output 175 A at 25.5 VDC, 60% duty cycle Mild Steel Thickness Range 24 ga.-1/2 in. 15 ft. (4.6 m) M-25 MIG gun 10 ft. (3 m) work cable with clamp Power cord with plug Regulator/flow gauge with 5 ft. (1.5 m) gas hose Dual-groove .030/.035 in. drive roll .030 and .035 in. contact tips Dual side-mounted cable hangers Built-in running gear/cylinder rack Outperforms the competition on arc quality, voltage control and value. Whether you’re a professional or just want to weld like one, the IronMan 230 is unmatched in its class. It delivers 30 to 250 amps of pure power with an arc optimized to deliver a flawless weld, making spatter and post-weld cleanup almost nonexistent. Weld as thin as 24 gauge up to 1/2 inch (13 mm) mild steel. The dual-geared wire drive system with aluminum housing delivers 0 to 700 ipm wire feed speed. Reversible drive roll (two grooves for two wire sizes on one drive roll) decreases spare parts and changeover time. Easy to set and adjust for different materials and thicknesses —features twelve output voltage settings for finer control, less spatter and cleaner welds. Applications ■ Maintenance/repair Auto body Manufacturing Features Benefits Twelve voltage settings with Offers easier fine control of the output parameters for improved arc performance with less spatter for a better bead infinite wire feed speed appearance and less clean up. Spool gun ready Spool guns enhance feedability and reduce “bird-nesting” associated with soft aluminum wires. No additional control box or adapter is required to connect the SpoolRunner™ 200 spool gun. Reversible drive roll (two grooves for 50% less stocking of drive rolls. Standard, one-piece drive roll decreases spare parts and changeover time, two wire sizes on one drive roll) reducing overall costs. Spool hub assembly accommodates Changing wire spools is a snap with the toolless brake tension knob and automatic wire alignment. 2, 10, 33 and 45-pound spools Hinged door panel Provides easy access for spool and drive roll changes, increasing productivity and operator appeal. Dual side-mounted cable hangers Convenient storage for cables when not in use. Fan-On-Demand™ Cooling system operates only when needed reducing power consumption and contaminants drawn into the machine. Hobart 5/3/1 industrial warranty Five-year warranty on transformers, stabilizers and main rectifiers; three years on generators, PC boards and drive systems; and one year on guns (MIG, plasma and TIG torches). HOBART WELDING PRODUCTS Hobart Welding Products An ITW Welding Company Sales: 800-626-9420 Service: 800-332-3281 HobartWelders.com ROOD

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Ironman 230 - 2

Certified by Canadian Standards Association to both Canadian and U.S. Standards. c usNote: Operating Temperature Range: -4° to +104°F (-20° to +40°C) 1. Wire Speed Control Volt/Amp Curves

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Ironman 230 - 3

Protective Cover 770589 Form-fitted, vinyl-laminated, polyester fabric resists stains and mildew and protects the finish of your welder. Reversible V-Groove Drive Rolls for Mild Steel Wire 235286 .030/.035 in. (0.8/0.9 mm) 235287 .023 and .045 in. (0.6—1.1 mm) Reversible V-Knurled Drive Rolls for Flux-cored Wire 132958 .035 in. (0.9 mm) 132957 .045 in. (1.2 mm) MIG Gun and Accessories M-25 Replacement MIG Gun 169173 Comes in 15 ft. (4.6 m) length with liner for .030—.035 in.(0.8—0.9 mm) wire. Gun rated at 250 amps at 100-percent duty cycle using CO2 gas, and 60-percent duty cycle...

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Ironman 230 - 4

Typical Installation for Optional SpoolRunner ™ 200 Spool Gun to IronMan™ 230 It’s quick and easy to install the SpoolRunner 200 spool gun on the IronMan 230. Just plug the power pin of the spool gun into the feedhead, attach the trigger lead and flip the switch on the inside panel for spool gun operation. Install the correct wire and gas for the job and it’s ready to go. Spool gun Gas hose to gas regulator 230 V power cord Trigger lead IronMan 230 Spool gun weld cable Work cable HobartWelders.com © 2018 Hobart and the Hobart logo are trademarks of Illinois Tool Works, Inc.

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