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Handler 100

Handler 100

Handler 100

Product catalog summary
Overview: The Handler 100 is a reliable and durable wire feed welder designed for beginners and personal users. It operates on 115-volt household power and provides up to 100 amps of power, making it suitable for light maintenance, repair, and home applications.
Specifications: The welder can handle steel thicknesses from 18 gauge to 3/16 inches using flux-cored wire. It features a broad output range of 30 to 100 amps, with four output voltage settings and a wire feed speed range of 90 to 320 inches per minute. The unit is equipped with a built-in contactor and short circuit protection, ensuring safety and reliability.
Features and Benefits: The Handler 100 offers flexibility with its ability to use both small and large spools of wire. It includes a comfortable 8 ft. gun, work cable with clamp, contact tips, power cord, and a weld set-up chart. The welder is protected against current overload and has a self-resetting thermal overload feature. It comes with a five-year warranty on transformers, stabilizers, and main rectifiers.
Applications: Ideal for DIY projects, farm and ranch work, and home repairs. The welder is easy to use, with adjustable tension for positive feed and easy wire threading.
Performance Data: The rated output is 80 A at 18 VDC with a 20% duty cycle, 45 A at 16.25 VDC with a 60% duty cycle, and 30 A at 15.5 VDC with a 100% duty cycle. The maximum open-circuit voltage is 40 VDC.
Accessories and Consumables: The package includes contact tips, a replacement drive roll, a gasless flux-cored nozzle, a tip adapter, and a liner. Additional accessories like a replacement welding gun and a small running gear/cylinder rack are available.
Compliance: The Handler 100 conforms to ANSI/IEC Std. 60974-1 and CSA Std. E60974-1 standards.
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Catalog excerpts

Handler 100-1

500572 Quick Specs Welding Amp Range 30-100 A Rated Output 80 A at 18 VDC, 20% duty cycle Thickness Range 18 ga.-3/16 in. Includes Comfortable 8 ft. (2.4 m) H100F2-gun with liner for .030—.035 in. (0.8—0.9 mm) diameter wire Work cable with clamp .030 in. (0.8 mm) contact tips Power cord with plug Weld set-up chart Owner’s manual with parts list, installation, operation and maintenance guidelines Reliable, durable machine provides up to 100 amps of power. The Handler 100 operates off 115-volt household power and is the perfect wire feed welder for the beginner or personal user. With the addition of a roll of .030-.035 in (0.8-0.9 mm) flux-cored welding wire, this welder is ready to weld (without shielding gas). It can weld 18 ga. to 3/16 in. steel with flux-cored wire and is ideal for farm/home applications, light fabrication, and light maintenance and repair. Applications Light maintenance/repair DIY Farm/ranch Home repair Broad output range of 30-100 A Allows you to weld up to 3/16 in. (4.8 mm) steel with flux-cored wire. Four output voltage settings Provides a broad operating window for each wire, with quick and easy adjustment for different thicknesses and joints. Spool hub assembly accommodates Offers you flexibility to use small or large spools of wire to better suit your welding needs. 4- or 8-inch spools Built-in contactor Eases use and excellent safety feature which makes wire electrically “cold” until trigger is pulled. Durable feed head with quick-release Positive feed with adjustable tension plus easy accessibility to thread new wire. drive roll tension lever Short circuit protection Protects unit against current overload. Self-resetting thermal overload Protects power transformer to ensure reliability. Hobart’s 5/3/1 industrial warranty Five-year warranty on transformers, stabilizers and main rectifiers; three years on generators, PC boards and drive systems; and one year on guns (MIG, plasma and TIG torches). Specifications (Subject to change without notice.) Pp CV ^ Rated Output 80 A at 18 VDC, 20% duty cycle 45 A at 16.25 VDC, 60% duty cycle 30 A at 15.5 VDC, 100% duty cycle Amps Input at Rated Output, 60 Hz 115 V KVA KW Wire Feed Speed Range 90-320 ipm (2.3-8.1 mpm) Dimensions H: 13.5 in. (343 mm) W: 10 in. (254 mm) D: 16 in. (406 mm) Conforms to ANSI/IEC Std. 60974-1. Conforms to CSA Std. E60974-1. Intertek HOBART WELDING PRODUCTS Hobart Welding Products An ITW Welding Company Sales: 800-626-9420 Service: 800-332-3281 HobartWelders.com ROOD

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Handler 100-2

Performance Data Control Panel Duty Cycle Curve Output Amperes DUTY CYCLE % Volt/Amp Curve 1. Over Temperature Light 2. Wire Speed Control 3. Voltage Control Switch 4. Power Switch H100F2-8 Replacement Welding Gun Hobart/Miller 270629 Comes in 8 ft. (2.4 m) length with liner for .030 –.035 in. (0.8 – 0.9 mm) diameter wire. Small Running Gear/Cylinder Rack 194776 Designed for portable MIG welders Accommodates large and small gas cylinders. Consumables Item Hobart Package Part # Miller Package Part # Replacement Drive Roll Gasless Flux-cored Nozzle Contact Tips HobartWelders.com © 2018 Hobart and...

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