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DP-3545-20

DP-3545-20

DP-3545-20

Product catalog summary
Features and Benefits
The DP 3545-20 Direct-Plug-in Spool Gun is designed for use with the IronMan® 230, particularly for aluminum MIG welding. It addresses feeding problems associated with soft aluminum wire and is easy to install. The spool gun includes a 20-ft (6 m) cable lead for extended reach and is suitable for welding aluminum, mild, and stainless steel wires. It is rated at 200 amps with a 60% duty cycle.

Specifications
- Welding Output Rating: 200 A at 60% Duty Cycle
- Electrode Wire Diameter Capacity: .030 –.047 in. (0.8–1.2 mm) for aluminum, steel, and stainless steel
- Wire Speed: 0 –1200 IPM (0 – 30.5 MPM)
- Spool Size Capacity: 4 in. (102 mm)
- Dimensions: H: 11-1/2 in. (291 mm), W: 2-1/4 in. (57 mm), L: 8 in. (203 mm)
- Net Weight with Cable Assembly: 8 lb. (3.6 kg)

Applications
The spool gun is ideal for aluminum fabrication and repair, trailer fabrication and repair, auto and marine repair, and sign manufacturing.

Installation and Use
Installation is straightforward: plug the power pin into the feedhead, attach the trigger lead, and switch to spool gun operation. Ensure the correct wire and gas are installed for the job.

Warranty
The Hobart DP 3545-20 Spool Gun comes with a 1-year warranty, with a 90-day warranty for industrial use.

Consumables
The spool gun is shipped with two .030 in., two .035 in., and two .047 in. contact tips. Additional consumables include contact tips, nozzles, drive rolls, and push rolls for various wire sizes.
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Catalog excerpts

DP-3545-20-1

DP 3545-20 Direct-Plug-in Spool Gun 243750 March 2011 reat for aluminum MIG welding to eliminate feeding problems associated with soft aluminum wire. Quick and easy to install on the IronMan 230. For applications requiring extended reach the DP 3545-20 comes with a 20 ft (6 m) cable lead. MIG weld 18 ga.–1/2 in. (1.2 –12.7 mm) aluminum with the IronMan 230. Also for use with mild and stainless steel wires. Rated 200 amps at 60% duty cycle. Includes: 20-ft. (6 m) cable lead Extra contact tips Extra nozzle Applications: Aluminum Fabrication/Repair Trailer Fabrication/Repair Auto and Marine Repair Sign Manufacturing Hobart DP 3545-20 Spool Gun is warranted for 1 year (90 days for industrial use). Features and Benefits Easily accessible drive rolls. Screw-style drive roll tension adjustment. Threaded nozzle and contact tips. Internal adjustment for spool hub tension. Enclosed compartment keeps 4 inch (102 mm) rolls of wire clean. Clear cover allows easy visibility of wire supply. Spring-loaded tension-release arm for easy wire loading. Feedhead Lead Trigger Lead Spring strain relief protects power cable from wear. Specifications (SUBJECT TO CHANGE WITHOUT NOTICE.) Welding Output Rating Electrode Wire Diameter Capacity Wire Speed .030 – .047 in. (0.8 –1.2 mm) aluminum, steel and stainless steel Spool Size Capacity 4 in. (102 mm) Net Weight with Cable Assembly 8 lb. (3.6 kg)

 Open the catalog to page 1
DP-3545-20-2

Consumables Note: DP 3545-20 is shipped with two .030 in., two .035 in., and two .047 in. contact tips. Drive Roll (1) #199396 For .047 in. (1.2 mm) wire. #186413 For .030/.035 in. (0.8/0.9 mm) wire. Contact Tips (5 per package) #199387 For .030 in. (0.8 mm) wire. #199388 For .035 in. (0.9 mm) wire. #199389 For .047 in. (1.2 mm) wire. Push Roll (1) #199397 For .047 in. (1.2 mm) wire. #186414 For .030/.035 in. (0.8/0.9 mm) wire. Typical Installation for DP 3545-20 Spool Gun to IronMan® 230 It’s quick and easy to install the DP 3545-20 Spool Gun on the IronMan® 230. Just plug the power pin of the...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.