Our parent company Hidrometa was founded in 2003 by Mr. Ejmel Haziol, with his experience in hydraulic systems in popular global companies since 1994. Hidrometa brings together hydraulic components with optimized ergonomic design and aesthetic assembly manufacturing for OEM Machine manufacturers exporting to 100 countries in the world. Hidrometa produces sub-components such as; • Hydraulic cylinder, • Hydraulic control block, • Hydraulic Power Unit.
Open the catalog to page 2We aim to bring our expertise in servo hydraulic axis control and the experience we have gained by producing custom servo presses to the global market by turning them into low energy and high technology standardized presses under the brand "HMTMACH". C FORCE SERVO HYDRAULIC HYBRID PRESS
Open the catalog to page 3INTRODUCING THE NEXT GENERATION OF PRESSES THE MOST COST-EFFECTIVE SOLUTION C FORCE Servo Hydraulic Hybrid Press Series offers pressing force option between 70-160 tons. It is equipped with large table sizes in direct proportion to the pressing tonnage. All of our models can be equipped according to the safety requirements of the process. C-Frame Construction designed for efficient working with upper table sizes between 550 mm and 1100 mm and lower table sizes between 600 mm and 1200 mm.
Open the catalog to page 4Force accuracy 0.5% of the press capacity C FORCE HMTMACH Servo Hydraulic Hybrid Press combines the advantages of a closed loop hydraulic system with the advantages of a servo motor driven variable speed bi-directional pump and CNC control unit. Thus, offers ideal solutions to our customers with energy-saving, high-precision press technology with low heat and noise emissions.
Open the catalog to page 5THE SYSTEM HYBRID RAM DESIGN Our unique ram design, which provides the best harmony between the closed loop hydraulic system and the servo pump characteristics, forms the roof of our C FORCE presses. The ram cylinders are constructed from easily providable components using honed tubes in accordance with EN 10305-1 standard, standard Ck45 induction chrome plated shafts and low friction PTFE sealing and bearing materials. FULL FORCE ON TOTAL STROKE Stepless precise speed adjustment and force control are possible at every point of the stroke. Thanks to these precision speed, position and force control...
Open the catalog to page 6TECHNOLOGY REVOLUTIONARY TECHNOLOGY OF THE FUTURE The Servo Hydraulic Hybrid Technology of the future works without a complex infrastructure. This advanced technology based on a combination of a servo motor and a variable speed pump. The servo motor drives the system and precisely controls the force, movement, and position of the actuator. Control valves, hydraulic power units and complex piping are no longer required. THE PERFECT SYSTEM COMBINATION Our Press Ram Hydraulic Actuator design has enabled the application of a unique Hydraulic Hybrid system that combines the perfect harmony of closed...
Open the catalog to page 7FRAME CONSTRUCTION ROBUST FRAME (ON THE FLOOR) The structural performance of the frame during forming process is one of the most important factors for the quality of products HIGH-TENSILE STEEL The entire body is made of ST52 material. Sandblasting and stress relieving processes were applied after welding. Machining was done in a single fixture in the vertical machining center. MONOBLOCK WALL Static, structural and dynamic analyzes were performed out in the body design of the press. Side walls are manufactured from a single piece of sufficient thickness, without the use of welded reinforcements
Open the catalog to page 9SYSTEM SPECIFICATIONS STEPLESS STROKE ADJUSTMENT The stroke can be steplessly adjusted without need for any mechanical adjustment FORCE CAN BE APPLLIED THROUGHOUT THE ENTIRE STROKE Unlike mechanical presses, system can generate force throughout the entire stroke. Without loss of working force, deep drawing and pressing operations are possible. REDUCTION OF MOLD WEAR All movements can be performed in a controlled manner. In this way, the stroke is completed in the shortest time and without allowing mold deformation.
Open the catalog to page 10SYSTEM SPECIFICATIONS TO ENSURE YOU FORM CORRECTLY Full working energy at any speed and the ability to occur anywhere in the stroke anable to produce more accurate formed parts. SELF-LUBRICATING MOVING TABLE Simplicity Linear Bearings are self-lubricating and maintenance-free. Ideal for tough environments thanks to their proprietary PTFE Frelon liner, these oil-free linear bearings offer low wear and reduced friction. Closed loop hydraulic system Bidirectional Internal gear pump Monitoring Safety Valves Servo Motors and Drivers
Open the catalog to page 11UNIQUEADVANTAGES www.hmtmach.com
Open the catalog to page 12ENERGY EFFICIENCY_Hml- INCREASED ENERGY EFFICIENCY With its innovative hydraulic and automation system design, up to 70% less energy consumption achieved compared to similar hydraulic presses. Advanced servo pump systems are used to increase savings and provide environmentally friendly production. ■ ENERGY CONSUMPTION (STAND-BY) 14 LOW ENERGY AND OPERATING COSTS In conventional hydraulic and mechanical presses, the system and motors work continuously but our hybrid system consumes energy only during movement, thus reducing operating costs with lower energy costs. C FORCE SERVO HYDRAULIC HYBRID...
Open the catalog to page 13MORE EFFICIENT PRODUCTION C FORCE Servo Hydraulic Hybrid Presses increase the efficiency of production processes up to 30% with their innovative technologies. Our advanced hybrid system, which works in harmony with the innovations of CNC technology, uses the workforce more effectively, allowing products to be obtained in larger quantities. MAXIMUM PRODUCTION FLEXIBILITY Combining the advantages of Hydraulic and Servo presses, our Hybrid system offers versatility and delivers more efficient results while forming more complex parts.
Open the catalog to page 14OPTIMUM SPEEDS THE COMBINATION OF SPEED AND RELIABILITY Our C FORCE Servo Hydraulic Hybrid Presses operates up to 50% faster than standard conventional hydraulic presses and achieves similar speeds to mechanical presses. APPROACH SPEED WORKING SPEED RETURN SPEED *Accordance with EU regulations working speed must be less than 10 mm/s **Automation/Robotic systems can be used up to 20 mm/s HIGH SPEEDS UNDER CONTROLLED Higher speeds means, more parts per hour and a lower cost per part. With advanced servo motor and driver combination, 200 mm/s idle speed can be achieved.
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