1. Catalogs
  2. HKS Dreh-Antriebe GmbH
  3. Hydraulic Part-turn actuator for fittings, flaps and ball valves

Hydraulic Part-turn actuator for fittings, flaps and ball valves

Hydraulic Part-turn actuator for fittings, flaps and ball valves
1 / 28 PagesView full catalog

Hydraulic Part-turn actuator for fittings, flaps and ball valves

Product catalog summary
Introduction
The document discusses HKS hydraulic part-turn actuators, highlighting their use in industries such as waterworks, chemical, and energy. These actuators are recognized for their safety, quality, and precision, complying with ATEX and DIN standards.
Specifications
These actuators operate using oil pressure through connections P1 and P2, converting linear piston movement into rotary motion via gears. They are ATEX certified (Ex II2G EEx d IIB T4), with an IP 65 protection category and a temperature range of -25 to +55°C. They offer position accuracy of less than 2% of full scale and a power-up time of ≤ S3-10%.
Applications
HKS actuators are utilized in water distribution, chemical and pharmaceutical industries, HVAC, shipbuilding, and various power plants.
Features
The actuators feature a compact design, integrated safety functions, and low installation and operating costs. They are suitable for explosive areas due to pressure-resistant encapsulation of electrical components.
Technical Data
These actuators can handle pressures up to 210 bar and torques up to 250,000 Nm, supporting a rotation angle of up to 360° and lifting power up to 360,000 N. Detailed specifications for various models, including dimensions, torque, and pressure ratings, are provided.
Additional Features
Available with emergency operation capabilities, special angles, and precise positioning, these actuators are designed with stable housing in nodular graphite iron and certified for ATEX and SIL2 standards. The document also details materials used, such as steel and stainless steel, and maintenance requirements.
Conclusion
HKS hydraulic part-turn actuators are versatile and reliable solutions for industrial automation, offering high performance and safety in demanding environments.
Overview
This document provides technical specifications, installation instructions, and operational guidelines for HKS part-turn actuators, used in various industrial applications for controlling valve movements.
Operating Procedures
Installation and initial operation instructions emphasize proper alignment of the drive shaft and cleaning of the hydraulic system before use. Recommended pressure fluid types and filtration requirements are specified to ensure optimal performance.
Hydraulic and Mechanical Operations
Describes configurations for hydraulic and mechanical emergency operations, including the use of external pumps and hand-pumps. Connection possibilities for hydraulic pipes and necessary components for different setups are explained.
Maintenance and Safety
Guidelines for oil changes, temperature ranges, and tightening torques are provided to maintain performance and safety. The importance of using the correct viscosity of hydraulic oils and regular maintenance is stressed.
Company Information
HKS Dreh-Antriebe GmbH is highlighted as a leading manufacturer of rotary actuators, focusing on sustainability and international sales. Based in Germany, the company has a significant global market presence.
See more

Catalog excerpts

Hydraulic Part-turn actuator for fittings, flaps and ball valves-1

Hydraulic Part-Turn Actuator

 Open the catalog to page 1
Hydraulic Part-turn actuator for fittings, flaps and ball valves-3

We Turn the World for You We put you in the best position We have developed the rotary actuators presented here, which have proven their worth through many years of use, especially for fittings, butterfly valves and ball valves. The highest safety and quality demands as well as longevity and precision are typical features of HKS rotary actuators. Our strengths also include ATEX, DIN standards or special customised solutions. Wherever materials need to be rotated and tilted, precisely accelerated, braked, positioned and held, HKS products are there to help you get the job done – with great precision...

 Open the catalog to page 3
Hydraulic Part-turn actuator for fittings, flaps and ball valves-4

Typical applications Water works Sewage works Steel constructions for hydraulic engineering Drinking water distribution Chemicals and pharmaceuticals industry HVAC industry Shipbuilding Steel mills Food industry Exploration, offshore facilities Refineries Pipelines Tank farms Geothermal power plants Solar thermal power plants Biogas power plants Power plants (water, coal, gas, oil, atomic)

 Open the catalog to page 4
Hydraulic Part-turn actuator for fittings, flaps and ball valves-5

Functional description The oil pressure which is supplied through connections P1 and P2 causes a rotary movement on the actuator shaft. The linear movement of the piston C is converted into a rotary movement by means of multiple gears. (Sectional representation as from the series SA-H 125) With pressure at P1 the actuator shaft rotates, from the basic position to the left (anti clockwise). Changes in the direction can be especially made to order. Oberfl. Reihe 3 Zul. Ab DIN DIN 3141/ 27 DIN ISO 1302 -m-T Gezeichnet Index Änderung Datum Name HKS Unternehmensgruppe Leipzigerstrasse 53-55 D-63607...

 Open the catalog to page 5
Hydraulic Part-turn actuator for fittings, flaps and ball valves-6

Part-turn actuator Electro-hydraulical Certification: ATEX - Ex II2G EEx d IIB T4 Protection cat: IP 65 Temperature range: -25 to +55°C Position accuracy: < 2% of full scale Power-up time: ≤ S3-10% Functions: OPEN / CLOSE Positioning Fail Safe hydraulically (storage) Fail Safe mechanically (spring) Industrial automation means efficiency The newly developed electrohydraulic actuators for fittings satisfy these high requirements on flexible, automated industrial fittings. The sturdy, compact and modular design offers ideal solutions for special requirements › Oil and gas › Chemicals and petrochemicals...

 Open the catalog to page 6
Hydraulic Part-turn actuator for fittings, flaps and ball valves-7

Rotary lift combination Plug valves / Electro-hydraulical Lift up to 1,200mm Lifting power up to 360,000 N Tensile force up to 180,000 N Higher lifting power and tensile force on request In the series with the linear unit in front of the rotary actuator (DHK-H-ZV) the lifting cylinder and rotary actuator are connected by flanges. The spline toothing on the drive shaft of the rotary actuator interlocks with the bore of the lifting cylinder‘s piston rod. The spline and bore are manufactured with a corresponding length or depth depending on the length of stroke. The drive shaft with two opposite...

 Open the catalog to page 7
Hydraulic Part-turn actuator for fittings, flaps and ball valves-8

Powerpack Hydraulic From SA-H 55 to SA-H 140 Torque up to 7.000 Nm Protection cat: IP 68 Aggregat: ZB 1632, compl. version for double and single acting actuators Power-up time: S3 10 % Delivery volume: 0.4 l/min Absorption: 400 cm³ Electromotor: 230 VA C one phase with operation condenser Emergency operation E Box Electronically / hydraulically controlled Functions: Open/close Positioning Hand pump Type GL290-25 Tank capacity: 2.2 l (optional with 4 l) Delivery: 25 cm³ Working pressure up to: 180 bar Weight: 7,5 kg Material: Aluminium pump head, casted aluminium tank 8

 Open the catalog to page 8
Hydraulic Part-turn actuator for fittings, flaps and ball valves-10

Typical features SA-H1 Solo Part-turn actuator (Helical principle) › Small dimensions › All sliding surfaces are hardened machine-ground and polished › Identical torque in both directions › Interchangeable types of mounting › No Internal leakage so that intermediate positions can be exaclty maintained › Variable positioning of the drive shaft › Interchangeability of all components › Suitable for almost all pressure media › Endposition cushioning for all movement is possible Temperature range: -10°C to 75°C Protection cat: IP 65 / IP 68 More features › ISO 5211 Flange and additional standard and...

 Open the catalog to page 10
Hydraulic Part-turn actuator for fittings, flaps and ball valves-11

› Sealing material from reputable manufacturers › High-quality and high-tensile materials are used › Piston end position can be indicated by proximity switches › Various auxiliary attachments available › Angle of rotation can be indicated by digital or analog angle sensor › Special requests to your satisfaction › Short delivery periods › Favourable price-performance ratio SA-H2 Solo Part-turn actuator (Helical principle) Temperature range: -10°C to 75°C Protection cat: IP 65 / IP 68 Face mounting More features › ISO 5211 Flange and additional standard and special flanges possible › Emergency...

 Open the catalog to page 11
Hydraulic Part-turn actuator for fittings, flaps and ball valves-12

Part-Trun actuator spring return AFR Hydraulic / Spring Return You can still obtain our part-turn actuators provided with a spring return. These have been designed for operation in a one-sided hydraulic system. The part-turn actuator normally opens the closed armature by hydraulic pressure and it closes with a spring return. The opposite is achieved with appropriate assembly. Depending on the assembly the ‘open’ or ‘closed’ position can be maintained. Specific customer requirements are taken into account here. up to 38.000 Nm Spring reset single-acting Opening moment up to 38,000 Nm Closing moment...

 Open the catalog to page 12
Hydraulic Part-turn actuator for fittings, flaps and ball valves-14

Rack and Pinion actuators Typical features of Rack and Pinion actuators › › › › Maximum torque Short axial overall length Very short angle play Extremely

 Open the catalog to page 14
Hydraulic Part-turn actuator for fittings, flaps and ball valves-15

Flange or foot fixing Flange or foot fixing Flange or foot fixing

 Open the catalog to page 15
Hydraulic Part-turn actuator for fittings, flaps and ball valves-17

Emergency operation Hole pattern for valve assembly. Adapter plate or direct assembly on request. Various connection with 2 feather key slots DIN 6885 with 1 feather key slot DIN 6685 ISO-Square DIN 475T1

 Open the catalog to page 17
Hydraulic Part-turn actuator for fittings, flaps and ball valves-18

to working pressure of the series

 Open the catalog to page 18
Hydraulic Part-turn actuator for fittings, flaps and ball valves-20

Valve attachment The operating pressures may have to be adjusted in accordance with p. 16/17. Ød 4 Part-turn actuator Oberfl. Reihe 3 DIN 3141/ DIN ISO 1302 Gezeichnet Order Code Index Änderung Datum Name HKS Unternehmensgruppe Leipzigerstrasse 53-55 D-63607 Wächtersbach Hydr. op. controll unit Hollow shatt 2 feather key slots Hollow shaft 1 feather key slot Hollow shaft squars Hollow shaft double Emergency op. Mechanical limit switch Ind. press. prof prox. switch

 Open the catalog to page 20
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.