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Catalogue Crossed roller bearings

Catalogue Crossed roller bearings
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Catalogue Crossed roller bearings

Product catalog summary
Product Overview
HIWIN crossed roller bearings are designed with an inner ring, an outer ring, and cylindrical rollers arranged at 90° with spacers. This configuration allows the bearings to handle axial forces from both directions, radial forces, and overturning torque loads, offering high rigidity, compact dimensions, and high running precision.
General Information
  • Properties: These bearings provide high rigidity, concentricity, and torque loading in all directions, making them suitable for industrial automation, robotics, machine tools, precision rotary tables, measuring machines, and medical equipment.
  • Advantages: The patented design offers high loadability, low-friction rotation, compactness, and customizable options.
  • Layout: The bearings come in various series, each with specific characteristics for different applications, including CRBA, CRBB, CRBC, CRBD, CRBE, and CRBX.
  • Order Code: The order code includes series type, accuracy class, preload, seals, and mounting holes.
  • Seals: Options for sealed or open models affect frictional resistance and suitability for low-torque applications.
  • Accuracy: Detailed tolerances are provided for internal and external diameters, rotational accuracy, and preload specifications.
Design Properties and Selection
  • Selection Criteria: Criteria include application conditions, ambient conditions, accuracy, service life, dimensions, rotation type, and assembly method.
  • Formulae: Calculations are provided for dynamic equivalent load, nominal lifetime, static equivalent load, and static load safety factor.
  • Static Load Safety Factor: Recommendations are based on operating conditions, with higher factors for vibrating loads and high accuracy requirements.
Series Details
  • CRBA: Features a solid inner ring and two-part outer ring, suitable for inner ring rotation.
  • CRBB: Features a two-part inner ring and solid outer ring, suitable for outer ring rotation.
  • CRBC: Features solid inner and outer rings, suitable for both inner and outer ring rotation.
  • CRBD: Features a two-part outer ring with a mounting flange, suitable for inner ring rotation.
  • CRBE: Features solid inner and outer rings with a mounting flange, suitable for both inner and outer ring rotation.
  • CRBX: Custom designs with individual geometry and surface treatment.
Specifications
  • Inner Diameter (d): 150 mm
  • Outer Diameter (D): 210 mm
  • Roller’s Half-Height Diameter (DPW): 180 mm
  • Dynamic Load Rating (C): 73,100 N
  • Static Load Rating (C0): 131,900 N
  • Weights (W1, W2): 800 N, 2,200 N
  • Radial Load (Fr): 3,000 N
  • Length (L): 800 mm
Calculations
  • Radial Load: Fr = 3,000 N
  • Axial Load: Fa = W1 + W2 = 3,000 N
  • Torque: M = W1 × L = 640,000 Nmm
  • Radial Load Coefficient (X): 1
  • Axial Load Coefficient (Y): 0.45
  • Dynamic Equivalent Radial Load: P ≈ 11,461 N
  • Static Equivalent Radial Load: P0 ≈ 11,431 N
  • Nominal Lifetime: L ≈ 481 million revolutions
  • Static Load Safety Factor: fS ≈ 11.5
Design and Assembly
  • Combined Fits: Recommended fits for shaft and bearing seat under various conditions are provided.
  • Bearing Seat and Mounting Flange: Emphasizes the importance of rigidity and proper design to prevent deformation and ensure even load distribution.
  • Assembly Instructions: Clean parts, insert bearing, fit mounting flange, and tighten screws crosswise.
  • Lubrication: Use HIWIN G05 grease; avoid mixing lubricants; special lubricants for specific conditions.
  • Safety Notices: Operating temperature between 10 °C and 80 °C; prevent foreign body entry.
Series Specifications
  • CRBA, CRBB, CRBC, CRBD series with various dimensions, load ratings, and specifications.
  • Tables provide detailed specifications for each series, including dimensions, load ratings, and recommended mounting configurations.
Overview This document provides technical specifications and details for various types of crossed roller bearings, specifically the CRBE and CRBX series. It includes dimensions, load ratings, and other critical parameters necessary for selecting and utilizing these bearings in different applications.
Specifications
  • CRBE Series: Features solid inner and outer rings with a mounting flange. The series includes various models with specific dimensions, load ratings, and mounting hole configurations. The load ratings adhere to ISO76/ISO281 standards.
  • CRBX Series: These are special crossed roller bearings used in HIWIN rotary tables. They are preloaded for high rigidity and have an axial runout of 0.01 mm. The series includes models with distinct dimensions and load ratings.
Procedures and Recommendations
  • For custom solutions, application engineers are available to assist in optimizing bearing selection based on specific requirements.
  • Bearings are available in different configurations with lubrication holes for maintenance.
Key Parameters
  • Dimensions: Inner and outer diameters, width, and lubrication hole diameters are specified for each model.
  • Load Ratings: Dynamic and static load ratings are provided, indicating the bearing's capacity to handle radial and axial loads.
  • Mounting Details: Information on the number and size of mounting holes, as well as the pitch circle diameter (PCD), is included.
  • Performance Limits: Maximum idle torque and speed ratings are specified for each bearing model.
Tables and Diagrams The document includes detailed tables listing specifications for each bearing model, along with diagrams illustrating dimensions and mounting configurations.
Conclusion This document serves as a comprehensive guide for selecting and implementing crossed roller bearings in various engineering applications, providing essential technical data and recommendations for optimal performance.
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Catalog excerpts

Catalogue Crossed roller bearings-1

CROSSED ROLLER BEARINGS

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Catalogue Crossed roller bearings-2

Germany HIWIN GmbH Brücklesbünd 1 77654 Offenburg Deutschland Fon +49 781 93278-0 [email protected] hiwin.de Taiwan Headquarters HIWIN Technologies Corp. No. 7, Jingke Road Precision Machinery Park Taichung 40852 Táiwān Fon +886 4 2359-4510 [email protected] hiwin.tw Taiwan Headquarters HIWIN Mikrosystem Corp. No. 6, Jingke Central Road Precision Machinery Park Taichung 40852 Táiwān Fon +886 4 2355-0110 [email protected] hiwinmikro.tw France HIWIN SAS Le Mélèze 17 Rue des Cigognes 67960 Entzheim France Fon +33 3 882884-80 [email protected] hiwin.fr Poland HIWIN GmbH Biuro Warszawa ul. Puławska...

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Catalogue Crossed roller bearings-3

CROSSED ROLLER BEARINGS HIWIN crossed roller bearings consist of an inner ring, an outer ring, and cylindrical rollers arranged at 90° with spacers between them. This crosswise arrangement of cylindrical rollers means that only the one bearing can absorb axial forces from both directions, radial forces, overturning torque loads, and any combination of these. HIWIN crossed roller bearings are very rigid with highly compact dimensions and a high running precision. DOWNLOADS AND APPLICATIONS Assembly instructions Sizing tool

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Catalogue Crossed roller bearings-4

Crossed Roller Bearings Contents

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Catalogue Crossed roller bearings-5

2.3 Layout of crossed rotter bearings 8 2.4 Order code for crossed rotter bearings 9 2.5 Crossed rotter bearings series 9 3.1 Setecting a crossed rotter bearing 14 3.4 Securing and designing the bearing seat and mounting ftange 17

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Catalogue Crossed roller bearings-6

Product overview 1. Product overview Crossed roller bearings CRBA - Solid inner ring - Two-part outer ring - For inner ring rotation Crossed roller bearings CRBB - Two-part inner ring - Solid outer ring - For outer ring rotation Crossed roller bearings CRBC - Solid inner ring - Solid outer ring - For inner and outer ring rotation Crossed roller bearings CRBD - Two-part outer ring - For inner ring rotation - With mounting flange Crossed roller bearings CRBE - Solid inner and outer ring - For inner and outer ring rotation - With mounting flange

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Catalogue Crossed roller bearings-7

Crossed roller bearings CRBX - individual connecting geometry - individual flange bores - individual surface treatment

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Catalogue Crossed roller bearings-8

General information HIWIN crossed roller bearings are characterised by high rigidity, very high concentricity, and high torque loading in all directions. Thanks to these advantages, they are ideal for applications e.g. in industrial automation systems, robots, machine tools, precision rotary tables, measuring machines, and medical equipment. The HIWIN range encompasses six different series of crossed roller bearings. - Patented design for high loadability - High rigidity - Simultaneous loading in all directions - Low-friction rotation - Compact, space saving design - Various bearing types and...

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Catalogue Crossed roller bearings-9

2.4 Order code for crossed roller bearings CRBD Accuracy class: P2: CRBA, CRBB, CRBC, CRBE P4: CRBA, CRBB, CRBC 3), CRBD, CRBE 3) C8: Preloaded (standard), see Table 2.9 C1: Slight play WW: Seals grinding on both sides (standard) NN: Open type without seals CRBA: With split outer ring CRBB: With split inner ring CRBC: With solid inner and outer ring CRBD: With split outer ring and mounting flange CRBE: With solid inner and outer ring and mounting flange CRBX: Customer specific model Bearing inner diameter- Bearing width- Mounting holes:- Without: No mounting holes 1) A: Threaded holes on the...

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Catalogue Crossed roller bearings-10

Bearings fitted with seats grinding on both sides effectively prevent foreign bodies from penetrating the track and lubricant from leaking out. The open models without seals are characterised by a lower frictional resistance. These bearings are particularly suitable for low-torque applications. Table 2.2 Tolerance of the bearing's internal diameter - CRBA, CRBB, CRBC, CRBD, CRBE Inner diameter tolerances A dm Note: the value dmp is the arithmetic mean of the maximum and minimum internal diameter 1. HIWIN CRBA, CRBB available in accuracy classes P5, P4, P2. For other requirements, please contact...

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1. The CRBA series is available in the accuracy classes P5, P4 and P2. 2. The CRBC series is available in the accuracy classes P4 and P2.

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General information Table 2.6 Rotational accuracy of the outer ring - CRBB, CRBC

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Table 2.8 Rotational accuracy of the inner and the outer ring – CRBE Model Radial runout tolerance of inner ring Kia Axial runout tolerance of inner ring Sia Radial runout tolerance of outer ring Kea Axial runout tolerance of outer ring Sea Table 2.9 Preload Nominal diameter d [mm] Slight play

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Catalogue Crossed roller bearings-14

Crossed Roller Bearings Design properties and selection 3. Design properties and selection 3.1 Selecting a crossed roller bearing The choice of crossed roller bearing depends on the conditions of use. Confirmation of application conditions Service life —> Dynamic load capacity Rotation type and assembly method Bearing dimensions CRBA CRBB CRBC CRBD CRBE CRBX Ambient conditions —> Sealing Rigidity —> Preload class Accuracy —> Accuracy class Bearing specifications 3.2 Formulae 3.2.1 Dynamic equivalent load When radial and axial loads as well as torques are acting on the bearing, all loads can be...

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3.2.3 Static equivalent load The statically equivalent load P0 is a calculated theoretical load. It exerts the same load on the centre of the contact site under the highest load between the rolling element and the track as the actual effect of the combined load. Static equivalent load [N] Axial load [N] orque [Nmm] Roller's half-height diameter [mm] 3.2.4 Static load safety factor The static structural safety fS is the ratio of the static load rating C0 and the equivalent static load P0 (F 3.4). The recommended static structural safety based on the operating conditions is given in Table 3.1:...

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Crossed Roller Bearings Design properties and selection 3.2.5 Example calculation of nominal service life and static structural safety L Bearing CRBA 15025 WW: Inner diameter d 150 mm Outer diameter D 210 mm Roller’s half-height diameter DPW 180 mm Dynamic load rating C 73,100 N Static load rating C0 131,900 N W1 800 N W2 2,200 N Radial load Fr 3,000 N L 800 mm Calculation: Radial load: Fr = 3,000 N Axial load: Fa = W1 + W2 = 800 N + 2,200 N = 3,000 N Torque: M = W1 × L = 800 N × 800 mm = 640,000 Nmm Roller’s half-height diameter: DPW = (d + D)/2 = (150 mm + 210 mm)/2 = 180 mm 3,000 Fa ≈ 0.297...

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