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Catalogue Ballscrews

Catalogue Ballscrews
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Catalogue Ballscrews

Product catalog summary
Product Overview
HIWIN offers a variety of ballscrews, including rolled, peeled, and ground types, each tailored for specific applications. These ballscrews are noted for their high efficiency, low friction, and precision, making them ideal for industrial and precision machinery.
General Information
HIWIN ballscrews are characterized by high efficiency, zero axial play, high rigidity, and precise lead accuracy, achieving up to 90% efficiency due to the rolling contact between the shaft and nut. They are designed to operate with low drive torque, reducing operating costs.
Structural Properties and Selection
The document provides guidance on selecting the appropriate ballscrew based on application needs, considering factors like positioning accuracy, speed, load conditions, and dynamic load rating. Proper alignment and installation are crucial to prevent uneven load distribution.
Types of Ballscrews
  • Rolled Ballscrews: Feature flange and cylindrical nuts, reduced axial play, and standardized end machining.
  • Peeled Ballscrews: Include single and double nuts, safety nuts, and standardized end machining.
  • Ground Ballscrews: Offer preloaded or minimal axial play, suitable for high-precision applications.
Special Requirements
HIWIN manufactures ballscrews for special requirements, including driven nut units and heavy-duty operations, with custom solutions available.
Shaft Ends and Accessories
Details on various shaft end configurations and accessories, such as spindle bearings and nut housing, are provided to ensure proper functioning and longevity of the ballscrews.
Selection of Ballscrew Shafts
Characteristics for selecting ballscrew shafts are outlined, including specifications for rolled, peeled, and ground profiles, manufacturing processes, applications, tolerance classes, nominal diameters, and series types.
Ball Recirculation Systems
HIWIN offers three recirculation systems: external, internal single, and cassette, each ensuring a closed circuit for ball circulation.
Wiper Variants
Different wiper types, such as NBR and felt, offer specific advantages in sealing and resistance to environmental conditions.
Accuracy and Tolerance Classes
Ballscrews are manufactured in various tolerance classes according to DIN ISO and JIS standards, with details on permissible path deviations and travel fluctuations.
Preload and Play
Preload methods include oversized balls or lead offsets for single nuts and spacers for double nuts, affecting friction torque and temperature.
Measuring Methods and Standards
Includes tables on radial and axial runout measurements, tolerance classes, and recommended applications, adhering to DIN ISO 3408 standards.
Specifications and Measurement Conditions
Outlines the procedure for measuring idle torque using a force sensor, with specific conditions and formulas provided.
Idle Torque and Fluctuations
Results of idle torque measurement are displayed with standard nomenclature, with fluctuations incorporated into tolerance class definitions.
Load Ratings and Service Life
Dynamic and static load ratings are defined, with formulas for calculating service life in revolutions and operating hours.
Drive Torque and Motor Output
Details on calculating drive torque for motor operation, considering factors like friction force and mechanical efficiency.
Buckling Load and Critical Speed
Formulas for permissible load and critical speed are provided, considering factors like core diameter and unsupported shaft length.
Rigidity and Thermal Expansion
Discusses rigidity and factors affecting thermal expansion, with formulas for calculation.
Specifications and Measurement Conditions
Details specifications for nuts used in ballscrew assemblies, including dimensions, load ratings, and axial play.
Procedures
Outlines the order process for ballscrews, specifying necessary information and providing examples of order codes.
Standards and Tolerances
Highlights ground ballscrews for high accuracy, with specified tolerance classes and path deviations.
Recommendations
Suggests contacting the manufacturer for customized solutions and provides guidelines for selecting appropriate nut types.
Key Data from Tables
Tables provide critical data such as nut type, dimensions, load ratings, and mass.
Applications
Safety nuts are recommended for applications like lifting equipment, with a note on safety guidelines.
Overview of Bearing Series
Details specifications and technical data for various bearing series used in heavy-duty ballscrews, including dimensions, load ratings, and assembly instructions.
Key Considerations
  • All bearings are lubricated for life, ensuring minimal maintenance.
  • Proper alignment and assembly are crucial for optimal performance.
General Notes
The document is produced by HIWIN GmbH, with a disclaimer on technical data changes and reproduction permissions.
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Catalog excerpts

Catalogue Ballscrews-2

Germany HIWIN GmbH Brücklesbünd 1 77654 Offenburg Deutschland Fon +49 781 93278-0 [email protected] hiwin.de Taiwan Headquarters HIWIN Technologies Corp. No. 7, Jingke Road Precision Machinery Park Taichung 40852 Táiwān Fon +886 4 2359-4510 [email protected] hiwin.tw Taiwan Headquarters HIWIN Mikrosystem Corp. No. 6, Jingke Central Road Precision Machinery Park Taichung 40852 Táiwān Fon +886 4 2355-0110 [email protected] hiwinmikro.tw France HIWIN SAS Le Mélèze 17 Rue des Cigognes 67960 Entzheim France Fon +33 3 882884-80 [email protected] hiwin.fr Poland HIWIN GmbH Biuro Warszawa ul. Puławska...

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Catalogue Ballscrews-3

BALLSCREWS Ballscrews & Accessories Ballscrews consist of a shaft, a nut into which the balls are integrated and the ball recirculation system. Ballscrews are the type of threaded shaft most commonly used in industrial and precision machines. They are used to convert rotary motion into longitudinal motion and vice versa. They display great accuracy and are highly efficient. HIWIN provides a large selection of ballscrews suitable for all your applications. HIWIN ballscrews are distinguished by their low-friction and precise running, require little drive torque and offer good rigidity with smooth...

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Catalogue Ballscrews-4

Ballscrews Contents

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3.2 Procedure for selecting a ballscrew 12 3.4 Ball recirculation systems 13 3.6 Accuracy of the HIWIN ballscrews 15 3.9 Material and heat treatment 33 4.3 HIWIN order code for rolled ballscrews 35 4.4 Nuts for rolled ballscrews 36 5.3 HIWIN order code for peeled ballscrews 40 5.4 Nuts for peeled ballscrews 41 6.3 HIWIN order code for ground ballscrews 49 6.4 Nuts for ground ballscrews 50 7.2 Ballscrews for heavy-duty operation 61 8.1 Shaft ends and bearing configuration 62 8.3 SFA/SLA bearing series 68 8.4 Housing for flange nuts (DIN 69051 Part 5) 71 8.5 EK/EF bearing series 72 8.6 BK/BF bearing...

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Catalogue Ballscrews-6

Ballscrews Product overview

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Rolled ballscrews - Flange nuts and cylindrical nuts - Reduced axial play available Peeled ballscrews - Flange nuts and cylindrical nuts - Single and double nuts - Safety nuts Ground ballscrews - Flange nuts and cylindrical nuts - Single and double nuts - Preloaded or minimum axial play Ballscrews for special requirements Page 60 - Driven nut unit - Ballscrews for heavy-duty operation Shaft ends and accessories - Standard end machining - Standard spindle bearings

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Catalogue Ballscrews-8

Ballscrews General information 2. General information 2.1 Properties There are many benefits associated with HIWIN ballscrews including high efficiency, freedom from axial play, high rigidity and high lead accuracy. The characteristic properties and benefits of HIWIN ballscrews are described in detail below. Fig. 2.1 Mechanical efficiency of threaded shafts 2.1.2 Zero play and high rigidity The pointed profile HIWIN uses for ballscrew shafts and nuts allows the ballscrew nuts to be assembled without any axial play. A preload is usually used to achieve the good overall rigidity and repeatability....

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2.1.4 Reliable service life Whereas the life of standard screw drives is determined by wear on the contact surfaces, HIWIN ballscrews can be used virtually up until the end of the metal’s fatigue life. Great care is exercised in development, choice of material, heat treatment and manufacturing, as is demonstrated by the reliability and resilience of HIWIN ballscrews over their nominal service life. With every kind of ballscrew, the service 2.1.5 Low starting torque with smooth operation The rolling friction of the balls in ballscrews only requires a very low starting torque. To achieve precise...

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Ballscrews Structural properties and selection of HIWIN ballscrews 3. Structural properties and selection of HIWIN ballscrews 3.1 Design information a) Select a suitable ballscrew for your application (see Table 3.6). The relevant requirements must be noted for installation. For precision-ground ballscrews with CNC machines, this means careful alignment and the corresponding type of installation; for applications requiring less precision, we recommend rolled ballscrews, which require less work when designing the type of installation and bearings. F F Radial load T Moment load Fig. 3.1 U neven...

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Catalogue Ballscrews-11

d) Precautionary measures must be taken to stop the ballscrew nut once the useful path has been exceeded (see Fig. 3.3). Travel against an axial fixed stop results in damage. Fig. 3.3 M echanical stop which prevents the travel distance from being exceeded e) In environments with high levels of dust or metal debris, ballscrews should be provided with a telescopic or bellows shaft protection (see Fig. 3.4). Fig. 3.4 T elescopic or bellows shaft protection f) When using an internal or end cap ball recirculation system, the ball thread must be cut to the end of the shaft. The diameter of the adjacent...

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Structural properties and selection of HIWIN ballscrews 3.2 Procedure for selecting a ballscrew Table 3.1 shows the procedure for selecting a ballscrew. The usage requirements (A) can be used to determine the necessary ballscrew parameters (B). The ballscrew suited to the application can therefore be determined one step at a time following the information provided (C).

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3.3 Ballscrew shafts HIWIN offers rolled, peeled and ground ballscrews - depending on the application requirements. For the selection of the appropriate shaft the individual characteristics are listed in Table 3.2. 1) Depends on the diameter and the tolerance class HIWIN ballscrews are available with three different recirculation systems. The external recirculation system consists of the return tubes and the clamping plate. The balls are placed in the ball track between the ballscrew shaft and nut. At the end of the nut, they are guided out of the ball track and back to the start via a return...

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Structural properties and selection of HIWIN ballscrews The nitrile rubber wiper offers excellent sealing and wiping properties for most environmental conditions and is therefore used in almost all applications. Wherever stubborn dirt prevails, it really cleans up. The finger wiper with its hard plastic fingers should not be missing in environments with coarse dirt particles. Felt has the property of absorbing liquids, storing them and releasing them again. This gives the felt wiper an ideal wiping effect and provides additional lubrication. With our duo, consisting of a felt wiper and a finger...

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