Group: HITACHI
Catalog excerpts
Mitsubishi Hitachi Tool Engineering, Ltd New Product News No.1604E-6 201 9-4
Open the catalog to page 1Stainless steel JS4045 GX2140 Carbon steel Alloy steel Pre-hardened steel Hardened steel 30̃45HRC Applications Cast iron Design Registration No.1579894 Design Registration No.1579895 Reduces uncut remnants on work pieces The cutting edge shape was reviewed for TD4N so that uncut remnants are reduced. This enables the load on the next process to be reduced by up to 40%compared to conventional products. ・Since it is difficult to create tool shape definitions in CAM for the complicated cutting edge shapes of high-feed tools, in many cases the tools are used with the definition for a simple R...
Open the catalog to page 2Large tip diameter for excellent handling ・Compared to conventional high-feed tools, TD4N has a large tip diameter, which suppresses the generation of uncut remnants which easily occur on the bottom surface of machined areas. In addition, since the cutting width (ae) can be set to a large value, this is also effective for improving machining efficiency. Photograph of machined surface at corner (viewed from above) Tip diameter (Flat area) Uncut remnants Tool diameter Excellent chip discharge characteristics ・Reduces the occurrence of sudden problems due to jamming of cutting chips. In...
Open the catalog to page 3Shank type TD4N2000 □ (32)-0 Numeric figure in a circle Q and Alphabetical character comes in a square [ [Note] The clamp screw is a consumable part. Since replacement life depends on the use environment, it is recommended that it be replaced at an early stage.
Open the catalog to page 4[Note] Please note that the GX coating and JS coating do not cause a reaction in conductive touch sensors. The Shanks for Modular Mill ■ Carbide shank Item Code [Note] © Commercial milling chucks or shrink-fit holders can be used. © For the 0 40, © Types for the dedicated arbor (HSK-A63) and for steel shanks are standard , 0 42 size, it is recommended that the protrusion length be 200mm or less. stock items.
Open the catalog to page 5* Red indicates primary recommended insert grade. Cutting depth per rotation should be set to ap = 1 mm or less. [Note] V It is recommended that the tool be used while performing sufficient chip removal and checking that there are no abnormal vibrations. © The ramp angle 9 should be set within the ranges listed above. Use at ramp angles of 0.5° or less is recommended. © For hole diameters outside the ranges listed above, a pilot hole should be drilled before milling. Points requiring care when creating the machining program • In CAM, define the tool shape as an R2.0 radius shape. • Use with...
Open the catalog to page 6Field data 01 Shortened machining time Interrupted machining Cutting edge condition after 30 minutes of cutting 【 Work material】Pre-hardened steel 40HRC) ( 【Tool】 【Cutting conditions】 ●90-minute machining time shortened to approx. 30 minutes. 02 Improved tool life Pocketing Cutting edge condition after 100 minutes of cutting 【 Work material】 Carbon steel 【Tool】 【Cutting conditions】 ●There is no major chipping and damage is improved. 03 High-performance machining when clamp rigidity is weak. Low clamp rigidity 【 Work material】 Mild Steels 【Tool】 【Cutting conditions】 ●Even after machining 200...
Open the catalog to page 7The diagrams and table data are examples of test results, and are not guaranteed values. “ ” is registered trademarks of Mitsubishi Hitachi Tool Engineering, Ltd. in Japan. Attentions on Safety 1. Attentions regarding handling (1)When removing the tool from the case(package), be careful not to drop it on your foot or drop it onto the tips of your bare fingers. (2)When actually setting the inserts, be careful not to touch the cutting flute directly with your bare hands. 2. Attentions regarding mounting (1)When preparing for use, be sure that the inserts are firmly mounted in place and that they...
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