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HGOS-PN/ HGOB(LS)-PN Epoch Panacea series

HGOS-PN/ HGOB(LS)-PN Epoch Panacea series
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HGOS-PN / HGOB(LS)-PN Epoch Panacea series

New coating with amazing adhesion and wear resistance Features of PN Coating 01 A heat-resistant coating material with excellent adhesion to the tool substrate was achieved by optimizing the Al content. 02 03 Exhibits good wear resistance with high hardness (3000HV) due to Si as dopant. Exhibits stable tool life for cutting materials such as plastic injection molds, etc. where tool seizure often occurs. (2x the tool life compared to conventional products.) Realizes longer tool life in cutting prehardened steel such as HPM-MAGIC, carbon steel, alloy steel, stainless steel, hot and cold tool...

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HGOS-PN/ HGOB(LS)-PN Epoch Panacea series - 3

Epoch Panacea Ball & Epoch Panacea Square ※Panacea: Has the meaning of a cure-all or something that solves all kinds of problems. Dimensions Epoch Panacea Ball Epoch Panacea Square Long-life cutting characteristics Excellent stability High chip removal High-strength flute shape Synergistic effect of PN coating and new shape enables stable machining under high cutting depth conditions. 2-flute, 4-flute square, and 2-flute ball to handle a wide range of cutting materials. Cutting Area Newly developed PN coating enables high-efficiency cutting in a wide variety of materials over a wide range...

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HGOS-PN/ HGOB(LS)-PN Epoch Panacea series - 4

Ball nose, Regular ^Compared to conventional product. [High efficiency cutting with twice as much cutting depth!! O Epoch Panacea Ball positioning diagram I Comparison l/k

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HGOS-PN/ HGOB(LS)-PN Epoch Panacea series - 5

Ball nose, Long shank R [Note] Contact our sales office regarding whether or not regrinding is possible for tools where Under neck length/Mill diameter is 10 or greater.

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HGOS-PN/ HGOB(LS)-PN Epoch Panacea series - 6

Square, Regular

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HGOS-PN/ HGOB(LS)-PN Epoch Panacea series - 7

[Note] © PN coating is less electro conductive. Therefore, electric transmitted measuring systems may not work. © Use the appropriate coolant for the work material and machining shape. © Use a highly rigid and accurate machine as possible. © The pick feed in the table is a general condition; please select the ae according to the cusp height requested. © These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. © If the rpm available is lower than that recommended please reduce the feed rate to...

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HGOS-PN/ HGOB(LS)-PN Epoch Panacea series - 8

Pick feed and Cusp height Ball Radius R (mm)

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HGOS-PN/ HGOB(LS)-PN Epoch Panacea series - 9

O Regarding cutting depth for ball nose, long-shank products [Roughing] [Roughing] 3 times the ap as general criteria [Finishing] Select the desired value according the theoretical cusp height. [Finishing] Refer to the values in the table. [Note] © PN coating is less electro conductive. Therefore, electric transmitted measuring systems may not work. © Use the appropriate coolant for the work material and machining shape. © Use a highly rigid and accurate machine as possible. © The pick feed in the table is a general condition; please select the ae according to the cusp height requested. ©...

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HGOS-PN/ HGOB(LS)-PN Epoch Panacea series - 10

HGOS2-PN HGOS4-PNSide cutting Tool dia. Dc [Note] © PN coating is less electro conductive. Therefore, electric transmitted measuring systems may not work. © The cutting conditions given above is applied to 2 flutes type end mills. As for 4 flutes type, increase the feed rate by 1.5 times. © Use a highly rigid and accurate machine as possible. © Use the appropriate coolant for the work material and machining shape. © These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. © If the rpm...

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HGOS-PN/ HGOB(LS)-PN Epoch Panacea series - 11

Tool dia. Dc [Note] The 4 flutes not suitable for slotting.

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HGOS-PN/ HGOB(LS)-PN Epoch Panacea series - 12

Field data Enables processing at conditions with high cutting depths! [Pre-hardened steel (40HRC)] ■ Tool: Ball End Mill (R3×2NT) n =16,000min-1, vc=300m/min, vf=4,500mm/min、 z=0.14mm/t、ap×ae= Variable f Dry, Air-blow Work material = Pre-hardened steel (40HRC) Machine =HSK-A63 Cutting conditions Processing can be performed without problems even if the cutting depth is increased. Cutting data when cutting hardened steel with high cutting depth. [HPM38H (52HRC)] ■ Tool: Ball End Mill (R3×2NT) Tool Cutting Condition Epoch Panacea Ball (R3) HGOB2060-PN n =10,000min-1, vc=188m/min v f...

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HGOS-PN/ HGOB(LS)-PN Epoch Panacea series - 13

Life comparison when cutting HPM-Magic high-performance plastic mold material ■ Tool: Ball End Mill (R3×2NT) Cutting conditions Tool life【m】 Conventional EPBC Conventional EPBC Conventional A 400 Cutting speed vc【m/min】 Provides stable machining in all rotation regions. Comparison of machined surface grade when cutting carbon steel S50CA ■ Tool: Ball End Mill (R1×2NT) n =24,000min-1、 vc=150m/min、v f=3,170mm/min、f z=0.06mm/t、ap×ae=0.1mm×0.1mm Work material =S50CA(200HB) Coolant：Wet Cutting conditions Panacea Ball is superior Comparison of chipping damage when cutting hardened steel HPM38H ■...

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HGOS-PN/ HGOB(LS)-PN Epoch Panacea series - 14

■ Tool : HGOBLS2060-45-PN (R3x2 flutes) Cutting condition^ n =5,000min-\ vc=94m/mins vf=1,000mm/mins fz=0.1mm/t apxae=0.6x1.8mm Dry, Air-blow Work material =S50C@(200HB)One surface of work is processed for each over-hang. (Work size: 100 mm x 100 mm) Evaluation: Wear width of 0.07 or less: O; 0.0071 to 0.09: A; 0.091 or more: X Tool Inner wall roughness Stable cut surface grade even in a range of deep cutting!!

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HGOS-PN/ HGOB(LS)-PN Epoch Panacea series - 15

Which is better: Dry or wet coolant? In order to increase performance, it is necessary to increase the cutting chip removal amount per unit time. To do that, it is necessary to increase the feed rate vf or the cutting amount ap or ae.With the HGOB-PN, because it has a high-strength ball flute shape, it can perform stable cutting even at high cutting depths, so high-performance processing by using high cutting depths is recommended. Particularly when processing small-sized molds, even if the feed rate is set faster in the program settings, in actuality because acceleration to the feed rate...

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HGOS-PN/ HGOB(LS)-PN Epoch Panacea series - 16

The diagrams and table data are examples of test results, and are not guaranteed values. "Epoch" and “ ” are registered trademarks of Mitsubishi Hitachi Tool Engineering, Ltd. in Japan. Attentions on Safety 1. Cautions regarding handling (1) When removing the tool from its case (packaging), be careful that the tool does not pop out or is dropped. Be particularly careful regarding contact with the tool flutes. (2) When handling tools with sharp cutting flutes, be careful not to touch the cutting flutes directly with your bare hands. 2. Cautions regarding mounting (1) Before use, check the...

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