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Epoch CBN End Mill series

Epoch CBN End Mill series
16Pages

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New Product News No.1102 Epoc CBN Supe Radius Epoch CB Super Radius Epoch CBN Super Radius Super ad pe er Si e expanded Size expand Size expanded to a total of 46 items! p nde ded total of total ot items! tems te s Additional or e Additional corner si e for machining of fi e cor ers Fu lineup of Additional corner R size for machining of fine corners, Full lineup of size or ch ning g fine corners, Full ineu or ull e shor under e k lengths ith high igid t short u de neck lengths with hi h rigidity short under neck lengths with high rigidity h r der en ngt s gd F ute shape with w cutting force rovide high-quality achi e surface rou hnes Flute shap wi h low cutt g for provides high-qua ty machined surface roughness! Flute shape with low cutting force provides high-quality machined surface roughness! t h p utti r rov des -qua y quali h c roughness! ess Employs low-resistance, high-rigidity geometry Employ w- ist nce, Employ low- esi ance, high-rig dit Employs low-resistance, high-rigidity geometry mp oy w o istanc is h-rigi h-r g ity etry t Actual measured mill diameter value shown. Act Ac Ac ual meas ed mill di meter va ue sh wn. measured mill di meter val e shown d l dia t r h

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Achieves both strength and Features of Epoch CBN Super Ball End Mil Cutting resistance is low, so the finishing surface is excellent and finish accuracy is higher. Fine (F) type: Prioritizes high-accuracy machining Strong (S) type: Prioritizes stable machining Two types of geometry are available for sharpness of cutting edge and rigidity, enabling the geometry type to be selected according to the machining application.

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EPOCH CBN End Mill series Features of Epoch CBN Super Radius End Mill PAT.P Radial rake is positive. (Sharpness of cutting edge priority) Axial rake is negative. (Rigidity priority) Durable CBN material Reliable compound neck shape Differences in cutting characteristics for ball end mill and radius end mill When bottom cutting Cutting is performed near tool axis, so there are few outside vibrations. Vibrations are more likely to occur with radius end mills. When cutting, vibrations tend to become stronger at the outside. Because of this, with a radius end mill, even if priority is just...

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Adopts Double F ace shape in the cutter geometry. Z}MZ[&$'y)l7x<<7>B1i£%MR!! Adopts Double Faceshape in the cutter geometry. Adopts both F type and S type. Double Face Shape Double Face Effect R cutting edge improves sharpness of cutting edge while flank surface consists of 2 surfaces to ensure rigidity. First step increases rigidity. F type and S type both ensure Face sharpness of cutting edge while rigidity of flank surface is improved. Cutting resistance easily occurs at cutting edge and sharpness of cutting edge is poor. When cutting resistance rises up easily, it affects the finish...

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EPOCH CBN End Mill series Employs 2 types of flute shapes. (Selectable according to the application.) $M\-T—$ L/D = 1 0(DJjg) Cutting Data (for R0.5, L/D=10) Machining accuracy Comparison of surface roughne Cutting Condition ^SEft Incline angle : 1 5" F type provides smaller machined surface roughness. Comparison of cutting depth I Cutting Condition S type has a high cutting depth limit, enabling stable machining.

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Recently, the trend in mold has been toward harder and harder materials, and cutting such materials has become very difficult. In addition, in order to respond to demands for ultra-high precision, tool wear resistance has become very important, and recently tool materials other than carbide, such as CBN, etc., are receiving a lot of attention. The geometry of this newly developed Epoch CBN End Mill series, unlike the conventional geometry commonly seen on most CBN tools which focuses on rigidity, achieves both rigidity and good sharpness of cutting edge. In this way, it enables...

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EPOCH CBN End Mill series Machining examples Example: Z-constant finishing of SKD11© XM=BH%[£? » Tool wear Epoch CBN Super Ball End Mill F type IM&'f X Tool size : f?0.5X 2.5mm (tfTM Under neck length) ISMffi Work material : SKD 1 1 © (60HRC) Surface roughness Finish accuracy Epoch CBN Super Ball End Mill A-/\-|Tl-JI'IVhs)l CompetitorA's Epoch CBN Super CBN ball WffiR Cutting length (m) For Epoch CBN Super Ball End Mill, there is almost no error in machining shape.

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^||^ Machining examples Prism-shape machining examples WWtt Work material : SUS420J2ffl^»(52HRC) 1^032° n=40,000min-1 (Vc=50m/min) Under neck length tfy 51 Pitch =0.005mm (THHtSJPI Scan line machining ) Mist Epoch Super Hard Ball Evolution was used for roughing. Work shape Protrusion height: 0.5mm; Incline angle Work size : 28mm square Extremely low wear enables continuous machining! Tool wear after using (Machining time: 13h45min.) Machined surface roughness Ra: 0.07um; Rz: 0.54um Achieves good surface roughness. Provides good surface roughness and enables stable machining over a long...

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EPOCH CBN End Mill series Comparison of machined surface roughness Length of one side: 7.4mm; Depth: 4mm A-Across-section machining position Work material Tool Under neck length (^raSSJPI Contouring) JPIB§^= 1 BSIH] Cutting time = 1hour Large reduced wear ■^HA-ripp CompetitorA Attpp CompetitorA Good machined surface roughness was obtained for each inclined surface. using CBN Super Radius End Mill Cutting length extremely large. Cutting resistance is likely to Breakage of flank side and large amount of wear WMtt Work material : SKD 1 1 ©(60HRC) i^ffllM Tool : 0 1 X r0.2 X 2.5mm (MTBi Under...

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^^m^ Machining examples High-performance slope machining Work shape Work size Width:Bottom width 0.78mm, Hight:0.3mm IMf^X Tool size i 0O.4XrO.O5X 1 mm (tfTM Under neck length) XY=0.005mm (tt±tfft Finishing allowance : 0.005mm) Mist JPIB§r^ cutting time : 2.5min/piece Epoch Deep Radius used for roughing. M -"-4—T—T—T—j—[~\—\—T—1—\ ' Average surface roughness Maximum surface roughness Flute tip condition after machining 6 pieces Good machined surface roughness can be obtained even under high-performance machining conditions. Spherical machined surface roughness evaluation Work shape IMtt^fX...

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