EPDRE-ATH
24Pages

Catalog excerpts

EPDRE-ATH Epoch Deep Radius Evolution

Minimum corner R size of 0.02mm also in lineup! Carbon steel Stainless steel Pre-hardened Alloy steel Tool steel steel EPDRE-ATH Parts processing Mold making Improved heat-resistant coating Features and characteristics Hardness and oxidation resistance of TH coatings is further improved. Enables longer life and higher efficient when cutting high-hardness materials. (Si nano composite coating with finer crystal particles) Exhibits amazing performance when cutting high-hardness materials (55HRC or higher) Cold-worked die steel, HSS, tool steel. Long life for both dry cutting and wet cutting...

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Improved compound neck shape Employs reliable compound neck shape ● Compound shape of tool neck R and taper is further improved to both resist breakage and suppress Static load test results oad 65 Testing tool size φ1×Under neck 6 Convent Conventi al ne sh p Convent onal neck shape Conventional neck shape o en e l Work material：SUS420J2H(Hardness：52HRC） Tool dia.： φ1(r 0.2)×Under neck length10 Cutting condition：n =12800min-1 v f =200mm/min∼ Dry with Air blow ap×ae=0.02mm×1mm Deflection amount【mm】 Deflection suppression effect is high even under the same load. Although the feed rate for the...

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Tolerance on Corner radius r : ±0.005mm(Central axis) Back taper on peripheral edge: -1.5—6° EPDRE2 ATH 0 4 or higher does not have backdraft shape.

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EPDRE2 ATH [Note] The effective under-neck length is different from Epoch Deep Radius EPDR. Please recheck the interference region.

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Tolerance on Corner radius r : ±0.005mm(Central axis) EPDRE2 ATH 0 4 or higher does not have backdraft shape.

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Tolerance on Corner radius r : ±0.005mm(Central axis) EPDRE2 ATH 0 4 or higher does not have backdraft shape.

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EPDRE2 ATH [Note] The effective under-neck length is different from Epoch Deep Radius EPDR. Please recheck the interference region.

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Line Up coating 2 Flutes φD c Back taper on peripheral edge ： 1.5～6° High efficiency cutting cutting condition High efficiencycondition High accuracy cutting cutting condition High accuracycondition Technical Data Technical Data ●：Stocked Items.　　 Corner Under neck radius length Flute length φ 4 or higher does not have backdraft shape. Neck dia. Overall length Size(mm) Item Code Tolerance on Corner radius r ：±0.005mm(Central axis) Interference Angle Actual Effective Length in Incline Angles 14.08 14.72 16.23 18.64 19.51 No interference 23.20 24.30 No interference 34.61 No interference No...

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Please refer to P.16 about high accuracy cutting conditions [Note] Upon usage, please refer to comments and notes below table on page 15.

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Please refer to P.16 about high accuracy cutting conditions

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[Note] Upon usage, please refer to comments and notes below table on page 15.

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High efficiency cuttiing condition Please refer to P.16 about high accuracy cutting conditions

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^(1) ap is shown as the criteria for Group 2 workpieces. For other groups, adjust the cutting depth according to the cutting depth factors in the above table. ^(2) When performing cutting where cutting chips may cause clogging, such as for rib cutting, blind grooves, etc., cutting depth setting should be set by multiplying a cutting depth factor to calculate the cutting depth amount, and this amount should then be reduced to 80% of the calculated value. ^(3) Adjust by setting ae to (5 or less)x(ap)x(cutting depth ratio). When performing finishing cutting, calculate the theoretical cusp...

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Please refer to P.11 about high efficiency cutting conditions

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[Note] Upon usage, please refer to comments and notes below table on page 20.

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Please refer to P.11 about high efficiency cutting conditions

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Work material [Note] Jpon usage, please refer to comments and notes below table on page 20.

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Please refer to P.11 about high efficiency cutting conditions ^(1) ap is shown as the criteria for Group 2 workpieces. For other groups, adjust the cutting depth according to the cutting depth factors in the above table. ^(2) When performing cutting where cutting chips may cause clogging, such as for rib cutting, blind grooves, etc., cutting depth setting should be set by multiplying a cutting depth factor to calculate the cutting depth amount, and this amount should then be reduced to 80% of the calculated value. ^(3) Adjust by setting ae to (5 or less)x(ap)x(cutting depth ratio). When...

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Field data Stable processing even when rib slotting in enclosed areas. Features This is amazing! Point 1 Good breakage resistance! Stabilized cutting performance! Conventional radius end mill 25mm Stable processing is possible to depths of 10mm. Deeper rib slotting achieved! Processing to final depth was possible for all three tools. Technical Data This is amazing! Point 2 High accuracy cutting condition High efficiency cutting condition Target depth Broken Broken

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Field data Stable wear when rib slotting enables processing of long lengths. Features This is amazing! Point 1 Wear condition is stable, enabling long-life cutting. Wear condition after cutting 40m　　 EPDRE2010-10-01-ATH High efficiency cutting condition High accuracy cutting condition Technical Data 02 Example of cutting SUS420J2Ⓗ 52HRC at minimum corner radius. Tool：EPDRE2004-2-002-ATH (φ0.4×r 0.02×Under neck 2mm) This is amazing! Point 2 Ideal for finishing tiny corners Conventional Square End Mill Evaluation of corner finishing Work observation point Flute tip edge line before cutting...

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Enables stable processing without contact of outer flute! Features Cutting for Pre-hardened steel 40HRC Tool：EPDRE2010-10-01-ATH (φ1×r 0.1×Under neck10mm) Conventional A Cutting condition Back draft effect Entire outer flank face contacts with work-piece to fracture Inclination of chattering vibrations due to tool deflection. Technical Data Coolant：Wet n=17,350min-1(vc=54m/min) v f =655mm/min (fz=0.018mm/t) ap×ae=0.012mm× Change Wet Processing by contouring High accuracy cutting condition Good conditions without chattering due to backdraft shape effect. High efficiency cutting condition...

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