Group: HITACHI
Catalog excerpts
EMXR-TH / EMXN-TH Epoch MIRUS series
Open the catalog to page 1Since long ago Marvels gave Now, MIRUS is creating a new Marvel us for1 For parts milling High-efficiency , Type N will be the first recommendation for Part milling!
Open the catalog to page 2(something wonderful or astonishing), and Smile. many surprises and happiness... the world. More benefits and more smiles... For mold & die milling Roughing High-efficiency Radius end mill Ball-nose end mill High-efficiency Type R will be the first choice for mold & die milling!
Open the catalog to page 3Te c h n l o g y Roughing and Semi-finishing for Die-mold & Parts machining Wave peripheral form Low cutting force Chip breaker peripheral form High chipping resistance
Open the catalog to page 4Unequal phase ■ Phase of peripheral edge in one rotation ■ Conventional phase Equal cutting volume Unequal phase Unequal cutting volume Cutting force Slotting Work material:S50C Tool:φ8×4NT Revolution:n =8,000min-1 Feed rate:v f =3,000mm/min ap=8mm ae =8mm ■ Phase of peripheral edge in one rotation ■ Conventional phase Equal cutting volume Unequal phase Unequal cutting volume Cutting force Work material:S50C Tool:φ8×4NT Revolution:n =5,000min-1 Feed rate:v f =1,500mm/min ap=8mm ae =1mm Effectively reduce vibr
Open the catalog to page 5Te c h n l o g y, F i e l d D a t a Double gush guarantees high performance in vertical and horizontal feed! Double Gash achieves perfect balance in rigidity and chip evacuation! ■ First gash around tip of cutter for high Double gash Conventional gash rigidity. ■ Secondary gash near peripheral for high chip-evacuation New TH Coating ■ Features ●Hardness and oxidation resistance of TH coatings is further improved. Enables longer life and higher efficient when cutting high-hardness materials. Hardness: 3800HV; Oxidation temperature: 1200°C (Si nano composite coating with finer crystal...
Open the catalog to page 6MIRUS v.s. Ball End Mill Work material : S50C Spindle : HSK-A63 size : 100mmx100mmx80mm Tool : 08 Mirus process Ball nose end mill process Item code Machining strategy No. of rotation Feed rate apxae Cutting time Machining strategy No. of rotation Feed rate ae Cutting time Total cutting time Type R )EMXRM0O-mm Ball nose end mill Z-constant milling Z-constant milling Slotting Work material : Equivalent to P20(32HRC) Work size : 100mmx250mmx100mm Spindle : HSK-A63 Tool : 08x4NT Work Used tool Type N Item code OOTH No. of rotation Feed rate Depth of cut ap Width of cut ae Z Plunging Feed Metal...
Open the catalog to page 7Dimensions 4 flutes, Square, Straight 4 flutes, Square, Semi long shank r
Open the catalog to page 84 flutes, Square, Straight 4 flutes, Square, Semi long shank : Stoked Items
Open the catalog to page 9Recommendation level Most recommendable field Special geometry is adopted on tip of square type, for chipping resistance. please set up tool corner R with approx R for both type listed in following table.
Open the catalog to page 10EMXR-TH EMXN-TH 4 flutes, Square, Straight Side milling ^Type R is not recommendable for milling stainless steel or Ti alloy. Features MIRUS has the capability of two-way profiling a work from geometry as figure 1 shown. Please refer to side milling cutting conditions for previous process. Note © Please use rpm and 1/3 those of slotting cutting conditions respectively for Z plunging. © Use a highly rigid and accurate machine as possible. © These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece...
Open the catalog to page 11EMXR-SR-TH EMXN-SR-TH 4 flutes, Square, Semi long shankSide millingSlotting Type R Type N Type R Ramping angle ^Type R is not recommendable for milling stainless steel or Ti alloy. Note © Please use rpm and 1/3 those of slotting cutting conditions respectively for Z plunging. © Use a highly rigid and accurate machine as possible. © These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. @ If the rpm available is lower than that recommended please reduce the feed rate to the same ratio. ©...
Open the catalog to page 124 flutes, Square, Semi long shank EMXR-SR-TH EMXN-SR-TH ^Type R is not recommendable for milling stainless steel or Ti alloy. Note © Radius type is not recommendable for Z plunging. © Use a highly rigid and accurate machine as possible. © These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. © If the rpm available is lower than that recommended please reduce the feed rate to the same ratio. ©Please ensure that air blow or coolant is correctly positioned in order to remove the chip...
Open the catalog to page 13EMXR-CR-TH EMXN-CR-TH 4 flutes, Radius, Straight (3Dc] RampingType R Type NTwo-way profiling Type R Type N Fig.1 ^Type R is not recommendable for milling stainless steel or Ti alloy. Features MIRUS has the capability of two-way profiling a work from geometry as figure 1 shown. Please refer to side milling cutting conditions for previous process. Note Please refer to the precautions in page 13. EMXR-CR-TH EMXN-CR-TH 4 flutes, Radius, Straight i5Dc\Side milling Type R Type N ^Type R is not recommendable for milling stainless steel or Ti alloy. Note © Radius type is not recommendable for Z...
Open the catalog to page 144 flutes, Radius, Straight i5Dc\ EMXR-CR-TH EMXN-CR-TH 4 flutes, Radius, Straight i5Dc\ EMXR-CR-TH EMXN-CR-TH ' Ramping angle RampingTwo-way profiling Type R O Cutting condition adjustment based on spindle type
Open the catalog to page 15The diagrams and table data are examples of test results, and are not guaranteed values. “ ” is registered trademarks of MOLDINO Tool Engineering, Ltd. Attentions on Safety 1. Cautions regarding handling (1) When removing the tool from its case (packaging), be careful that the tool does not pop out or is dropped. Be particularly careful regarding contact with the tool flutes. (2) When handling tools with sharp cutting flutes, be careful not to touch the cutting flutes directly with your bare hands. 2. Cautions regarding mounting (1) Before use, check the outside appearance of the tool for...
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