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Case Study: Paulaner Brewery Munich (Beverage Industry)

Case Study: Paulaner Brewery Munich (Beverage Industry)

Case Study: Paulaner Brewery Munich (Beverage Industry)

Product catalog summary
Overview
Paulaner Brewery Munich, one of the largest and internationally renowned breweries, produces 2.4 million hectolitres of beer annually at its modern facility in Munich-Lochhausen. The brewery operates four returnable-glass lines and one canning line, filling and coding up to 45,000 cans per hour for both national and international markets.
Challenge
The main challenge faced by Paulaner was interruptions in production and low adhesion of ink on cans. The canning line required a printer capable of coding from below onto the bottom of the cans, which are conveyed via a vacuum belt.
Solution
MFG Technik & Service GmbH, a long-term supplier to Paulaner, provided a solution with the UX-D Continuous Inkjet Series, specifically the twin nozzle model UX-D860W. This printer can print up to eight lines or two lines at high speed with excellent coding quality. A deep black ink was selected for its strong adhesion to the can material, and the ink system allows for uninterrupted refilling.
Implementation
The twin nozzle printer was integrated into Paulaner's ERP system using the Weihenstephaner protocol as a data interface. This integration allows the printer to receive data such as production dates and shift codes, while also transmitting its operational status to the control center.
Result
The implementation of the Hitachi printer met the high demands for coding quality and reliability. Rainer Kansy, Head of Operations Technology, confirmed the success of the new system, highlighting its ability to maintain high standards in marking systems.
Product Information
The twin nozzle inkjet printer, with two nozzles per print head, encodes up to 45,000 cans per hour. It is part of Hitachi's product offerings, with sales offices located globally, including in Japan, America, Asia, China, Europe, and Oceania.
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Catalog excerpts

Case Study: Paulaner Brewery Munich (Beverage Industry)-1

Case Study Beverage Industry Simple, reliable, economical. SUMMARY Paulaner Brewery is one of the largest German and internationally renowned breweries. 45,000 cans are coded per hour. Paulaner were faced with the challenges of interruptions to production and low adhesion of ink. MFG Technik & Service developed a clever solution for can labeling. Paulaner Brewery Munich With the new brewery site in Munich-Lochhausen, the most modern brewery in Europe was built in 2016. Here Paulaner produces 2.4 million hectolitres of beer annually on four returnable-glass lines and one canning line for the national and international market. MFG Technik & Service GmbH MFG Technik & Service GmbH has been a supplier to the Paulaner brewery in Munich since 2001 and has since supplied various printing and laser systems and assumed responsibility for servicing these. „Above all, we value the extremely fast and competent service MFG Technik & Service can offer,“ says Rainer Kansy, Head of Operations Technology. CHALLENGE Up to 45,000 cans per hour are filled and coded on the canning line. The empty cans reach the coding position via a conveyor line, where a vacuum belt sucks them in at the upper edge of the can and conveys them freely hanging over a certain distance. This means that the printer must be able to code from below onto the bottom of the can. CUSTOMER Paulaner Brewery Munich INDUSTRY Beverage Industry DISTRIBUTOR MFG Technik & Service Gmb

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Case Study: Paulaner Brewery Munich (Beverage Industry)-2

Case Study Beverage Industry PRODUCT Inkjet Printer SOLUTION A special type of the successful UX-D Continuous Inkjet Series is used on the canning line: the twin nozzle model UX-D860W. This model features two nozzles installed in the print head. This printer type can print up to eight lines or, as with Paulaner, two lines at a very high speed while also providing high coding quality. Particular attention was paid to ink selection. The selected deep black ink that adheres very well to the can material. The ink and the appropriate solvent are filled into practical UX cartridge bottles. This allows...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.