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INDUSTRIAL HPP BULK UNIT

INDUSTRIAL HPP BULK UNIT

INDUSTRIAL HPP BULK UNIT

Product catalog summary
Introduction to Hiperbaric Bulk Technology
Hiperbaric Bulk Technology represents a significant innovation in High Pressure Processing (HPP) for beverages, offering a non-thermal preservation method that ensures premium quality, safety, and extended shelf life. Unlike traditional in-pack HPP, this technology processes beverages in bulk before bottling, enhancing productivity and reducing costs.

Specifications and Features
The technology is implemented through machines like the Hiperbaric 525 Bulk and Hiperbaric 1050 Bulk, which can process up to 10,000 liters per hour. This is achieved with minimal energy consumption and the lowest processing costs globally. The system uses one or two vessels of 525 liters, along with inlet and outlet tanks for temporary storage before and after processing.

Process Overview
The process begins with unprocessed beverages filling the inlet tank, moving into a processing bag within the vessel. High pressure intensifiers pump water to reach up to 6,000 bar, maintaining pressure for a set time. After depressurization, the processed beverage is transferred to the outlet tank, ready for bottling in an ultra-clean filling line.

Advantages of Bulk HPP
1. Easy Integration: The technology integrates seamlessly into existing production lines.
2. Cost Reduction: Significant savings in labor, production, maintenance, and energy costs.
3. Premium Quality: Maintains fresh-like organoleptic properties and ensures product safety.
4. Versatility: Compatible with any packaging material, design, or size post-HPP.

Comparison with In-Pack HPP
Traditional in-pack HPP involves processing packaged products with a filling efficiency of 45-55%. In contrast, Hiperbaric Bulk achieves 90% volume efficiency, simplifying the process and increasing productivity.

Conclusion
Hiperbaric Bulk Technology offers a revolutionary approach to beverage processing, providing a simpler, more efficient, and cost-effective solution while maintaining high standards of quality and safety.
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Catalog excerpts

INDUSTRIAL HPP BULK UNIT-1

HIPERBARIC BULK HIPERBARIC bulk technology High Pressure Processing (HPP) is the only beverage non-thermal preservation technology that meets the highstandard requirements of both consumers and manufacturers: premium quality, clean label, safety and extended shelf life. Classical in-pack HPP involves processing foods and beverages in their final packaging. Hiperbaric Bulk Technology is a global innovation for large production of HPP beverages. Both machines, Hiperbaric 525 Bulk and Hiperbaric 1050 Bulk are based on a revolutionary concept (patent pending), in which beverages will be processed in bulk (before bottling). It delivers up to 10,000 l/h [2,640 gal/h], which is the world largest productivity, associated with the lowest processing cost and minimum energy consumption. The Hiperbaric Bulk technology will fit perfectly into any large beverages production line and will allow the use of any kind of packaging after HPP, no matter the material, design or size.

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INDUSTRIAL HPP BULK UNIT-2

IN-PACK HPP TECHNOLOGY Until now, HPP works as an in-pack process. Packaged food or beverages are loaded in baskets, which are introduced in the vessel (obtaining a filling efficiency between 45-55% the nominal volume). Then a cycle starts: after closing the machine the pressure raises up to 6,000 bar / 87,000 psi / 600 MPa with water pumped by the intensifiers and is maintained for a predetermined time. After the holding pressure time, only few seconds are needed to depressurize the vessel and open the machine. Bottles loading Movement to closed position Pressurization Movement to open position...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.