Measuring Instruments for the Battery Industry Production Processes Research Development tnempoleveD hcraeseR sessecorP noitcudorP Introducing HIOKI’s line of measuring instruments for the battery industry

Supporting the batteries of today Leading the way to the batteries of tomorrow Hioki contributes to the manufacture and development of batteries with comprehensive and robust measurement solutions. Fuel cells Types of batteries Primary batteries Chemical batteries Rechargeable batteries Manganese batteries Alkaline batteries Etc. Alkaline storage batteries NiCad batteries NiMH batteries Lithium-ion batteries Lead-acid batteries Commercialization of lithium-ion batteries is proceeding across the board as manufacturers bring to market products ranging from compact to large-scale models. Lithium-ion...

Lithium-ion and next-generation batteries Lithium-ion batteries (liquid) eNegative electrode Positive electrode Lithium-ion batteries, a type of rechargeable battery in which charging and discharging is accomplished by the movement of lithium ions between positive and negative electrodes, are expected to see broad use in applications ranging from off-the-shelf commercial goods to vehicles due to their low weight and high capacity. As part of the global effort to wean society off carbon-based sources of energy, research is expanding to boost capacity and extend service life for use in electric...

Solutions for Lithium-ion Battery Production Processes LiB research and development as quality control of electrode sheets continues to evolve Detecting contamination, separator damage, and short-circuits between the negative electrode and enclosure Insulation Tester ST5520 (left) Super Megohmmeter SM7110 (right) Electrode Resistance Measurement System RM2610 Constant current source Multipoint voltage measurement Before electrolyte filling After electrolyte filling Apply a voltage to the device under test and measure the insulation resistance. Measure voltage with a DC voltmeter. Applying a voltage...

Simultaneously testing temperature and voltage Test charge and discharge Wireless Logging Station LR8410 Battery Cell Voltage Generator SS7081 Current Sensor Continuously monitor up to 105 channels. Simultaneously measure temperature, heat flows, and cell terminal voltage. 12 channel connection example Simulate open wires and shorts in a battery of up to 1000 V with channels connected in series. Accurately identify capacity (Ah, Wh), charge/discharge curves, and charge/discharge energy efficiency and loss by simultaneously measuring voltage and current during charge cycles. Integrate into a system...

Solutions for Research & Development Measuring all-solid batteries: IM3536-01 / IM3590 Special edition specifications Measurement using the IM3536-01 and 9268-10 Measure up to 10 MHz Max. input voltage: 10 V All-solid batteries (Single-cell/module) Verify the state of electrolyte and electrodes by measuring the battery’s internal impedance and displaying a Cole-Cole plot. (*A desktop computer is required in order to display Cole-Cole plots based on measurements made with the IM3536-01.) Measuring the internal resistance of fuel cells: BT3563/BT3564 Special edition specifications Assess fuel cell...

Other Solutions 264-channel logger for multichannel battery evaluation and multipoint Cole-Cole plot generation: SW1001/1002 Multipoint Cole-Cole plots when used in combination with the BT4560 Control wire Multipoint Cole-Cole plot application windows *Application supports up to 18 channels. Connection cable Measurement cables High-precision 264-channel logger with 7.5 digits of accuracy when used in combination with the DM7276 Logging function application window Control wire Connection cable Measurement cables Example battery test setup: SW1001 + BT3562 + DM7276 Battery •High-precision AC-IR...

*For more detailed specifications, please see the catalog for the product in question. Evaluation of battery performance Battery HiTester BT3562/BT3563 ■ Maximum input range of 300 V (BT3563) or 60 V (BT3562) ■ Production-line testing of high-voltage battery packs and battery modules ■ Testing of large (low-resistance) cells ■ Built-in contact check function Battery HiTester BT3564 ■ Support for direct measurement of up to 1000 V; maximum display range of ±1100 V ■ Testing of high-voltage battery packs for EVs and PHEVs ■ Spark discharge reduction function ■ Built-in contact check function Maximum...

Evaluation of battery performance Special-order models (For pricing, please request a quotation.) Options: Probes and sensors • Impedance measurement R accuracy: ±(0.004 |R| + 0.0017 |X|) [mQ] + a X accuracy: ±(0.004 |X| + 0.0017 |R|) [mQ] + a (Representative a value: 8 dgt. during SLOW operation in 3 mQ range) • Voltage measurement Resolution: 10 pV; accuracy: ±0.0035% rdg. ±5 dgt. (Can measure 4 V at an accuracy of ±190 pV) • Temperature measurement Accuracy: ±0.5°C (10.0°C to 40.0°C), ±1.0°C (-10.0°C to 9.9°C, 40.1°C to 60.0°C) • Built-in contact check function Pin Type Probe L2003 Cable length:...

*For more detailed specifications, please see the catalog for the product in question. Evaluation of connection quality Evaluation of electrode sheet characteristics ECU and BMS evaluation and testing ■ Maximum resolution of 0.01 pQ, maximum measurement current of 1 A ■ Measuring range of 0.00 pQ (measurement current of 1 A) ■ Multipoint measurement (20 four-terminal channels) using the Multiplexer Unit Z3003 (option) ■ Built-in contact check function ■ Ideal for busbar measurement BMS board 12 channel connection example Examples of optional current sensors AC/DC Current Probe CT6846-05 1000Arms...

Insulation testing Diagnosis of lead-acid battery degradation Safety testing Insulation Tester ST5520 ■ Get decisions in as quickly as 50 ms ■ Freely configurable test voltage (1 V resolution, settings from 25 to 1000 V) ■ Built-in contact check function (to prevent erroneous judgments caused by faulty contact) ■ Noise resistance that is 300 times greater than that of the previous model ■ High-speed measurement as fast as 6.4 ms ■ Built-in contact check function to verify contact • Max. 2x1019 Q display and 0.1 fA resolution ■ As little as approx. 2 sec. from measurement to saving of data, 60%...