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HIOKI 3541 Resistance HiTESTER

HIOKI 3541 Resistance HiTESTER

HIOKI 3541 Resistance HiTESTER

Product catalog summary
Overview: The RESISTANCE HiTESTER 3541 is a versatile instrument designed for fast and precise resistance measurements, suitable for applications like motor and transformer windings, relay/switch contacts, and PCB patterns. It measures resistance from 0.1 µΩ to 110 MΩ.
Key Features:
  • Wide Measurement Range: 0.1 µΩ to 110 MΩ.
  • High Speed & Precision: Measurements as fast as 0.6 ms with 70 ppm precision.
  • Low-Power Measurement: Suitable for DCR measurements of chip inductors and connector contacts.
  • Comparator and BIN Functions: Provides fast PASS/FAIL judgments and ranks measurement values in ten levels.
  • Temperature Correction: Uses Pt sensor or infrared thermometer for correction.
  • Multipolar Connector: Supports high-speed measurements with low thermoelectromotive force.
  • Measurement Fault Detection: Monitors contact using all four leads for reliability.
  • Data I/O Interfaces: Includes EXT I/O, GP-IB, and RS-232C for integration into automated lines.
  • Statistical Calculation Functions: Useful for process analysis and quality control.
  • Data Storage and Printing: Stores up to 30 sets of measurement conditions and supports data printing.
Measurement Techniques:
  • Four-Terminal Measurement: Reduces errors by excluding test lead and contact resistances.
  • Offset Voltage Compensation: Minimizes thermoelectromotive effects for accuracy.
  • Temperature Conversion Function: Converts resistance measurements to show temperature variations.
Judgment and Classification:
  • Comparator: Compares measurements with preset limits and outputs results via interfaces.
  • BIN Classification: Classifies measurements into ten ranks for detailed analysis.
Additional Features:
  • Self-Calibration: Automatic correction of internal circuit offset voltage and gain drift.
  • External Control: Supports external control via EXT I/O and interfaces for automated production lines.
  • Accuracy: Maintained with self-calibration and temperature correction functions.
Temperature Stability: In FAST and MEDIUM modes, temperature variation after warm-up is within ±2ºC.
Resistance Measurement Conditions: For the 20mΩ and 200mΩ ranges, the combined resistance of the cable and contact must not exceed 300 mΩ.
Temperature Correction: A calculated value is added to the reading error to ensure resistance measurement accuracy, involving reference temperature, ambient temperature, and measurement accuracy.
Open-Terminal Voltage: Specifications may be momentarily exceeded when the probe is removed from the sample.
Measurement Ranges and Specifications: Detailed specifications for various resistance ranges, including maximum display value, resolution, measurement current, and open-terminal voltage.
Low-Power Resistance Measurements: Specifications include accuracy and measurement current for different ranges.
Temperature Measurement: Specifies the range of guaranteed accuracy for temperature measurements, with different accuracies for 6-month and 1-year periods.
Options and Accessories: Includes various leads and cables, such as clip type leads, four-terminal leads, and RS-232C cables.
General Specifications: Outlines operating and storage temperature and humidity conditions, rated supply voltage and frequency, power consumption, and insulation withstand potential.
Applicable Standards: Complies with safety and EMC standards, including EN61010 and EN61326.
Measurement Functions: Supports four-terminal resistance measurement, temperature measurement, and functions like temperature correction, self-calibration, and offset voltage compensation.
Contact Information: Provides contact details for HIOKI's headquarters and international offices.
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Catalog excerpts

HIOKI 3541 Resistance HiTESTER-1

Component measuring instruments Measure from very low (ji Í2) to very high (MS2) resistances with a single instrument Along with capabilities tur laM. precise UIL-LIS LI [ciiiccils «ver a broad resistance range. Model 354] also provides limerions loi temper;!! ti re. correction, comparator and data I/O. Employini! ;i ionr-tcrm inai measurement method, this instrument is particularly suitable lor measuring the resistance of motor and transformer windings, relay/switch and connector contacts, PCB patterns, chip inductor DC resistance and in shipping inspection tests.

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HIOKI 3541 Resistance HiTESTER-2

1 Speed & Precision at Their Highest From the Laboratory to System Applications (All indicators shown lit for purposes of illustration) Major Features ● Wide Measurement Range 0.1 µΩ (20 mΩ range) to 110.000 MΩ ● High Speed & High Precision Measurements As fast as 0.6 ms with 70 ppm precision (in the 2 kΩ to 110 kΩ range) ● Low-Power Measurement Function Essential for DCR measurements of chip inductors and connector contacts ● Comparator and BIN Functions Fast PASS/FAIL judgments, and measurement value ranking in ten levels ● Measurement Fault Detection Enhanced measurement reliability by monitoring...

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HIOKI 3541 Resistance HiTESTER-3

2 ■ Comparator Compares measurements with preset upper and lower limits, and displays and outputs the judged range of each measurement. Two setting methods are available: absolute value (upper/lower limit setting) and relative value (% of a reference value), and judgment results, indicated by Hi, IN or Lo LEDs and beeper, are also output via EXT I/O, RS-232C and GP-IB interfaces. ◆ Judgments Hi: Display Value > Upper Limit, or OF IN: Display Value between Upper and Lower Limits Lo: Display Value is < Lower Limit, or -OF ◆ Relative Value Judgment Display: {(Measured Resistance) – (Reference Value)}...

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HIOKI 3541 Resistance HiTESTER-4

3 Two types of temperature correction ■ Temperature correction functions regardless of materials and temperature ■ Temperature Correction by Analog Output (Infrared Thermometer) Using the 9451 Temperature Probe, resistance values measured at ambient temperature can be corrected by applying a thermal coefficient so that the display shows the corresponding resistance values at any other temperature. Make temperature corrections by measuring the surface temperature of the measurement object using the analog output from an infrared thermometer, or through the RS-232C interface. Even when the measured...

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HIOKI 3541 Resistance HiTESTER-5

4 Multi-functional support for various applications ■ Measurement Fault Detection Integrity of source and sensor leads and the constant-current supply are continually monitored to ensure measurements with high confidence. When a measurement fault is detected it is indicated on the instrument, and ERR is output from the EXT I/ O interface. ■ Offset Voltage Compensation Thermoelectromotive force occurs at the contact point of different metals. This force affects measurements, and if large enough, it can result in measurement errors. The offset voltage compensation function minimizes the effect...

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HIOKI 3541 Resistance HiTESTER-6

5 Ideal for high-speed automated production lines External control by EXT I/O Starting measurement and loading measurement conditions can be externally controlled, and judgment results, BIN and BCD data can be output, providing easy incorporation in automated lines. General-purpose output is implemented by control of output signals using : IO : OUT commands. TC Sensor EXT I/O GP-IB RS-232C When connecting an infrared thermometer to the RS-232C interface, the GP-IB function is not available. ■ External Trigger Timing Chart Contact State EXT I/O Signals Open Connect t1 ● Input Signals LOAD (0 –...

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HIOKI 3541 Resistance HiTESTER-7

6 ■ Accuracy (1) Resistance Measurement [1-Year Accuracy (at 23±5ºC)    Accuracy: ±(ppm of rdg. + ppm of f.s.)] Offset voltage compensation :   OFF (upper)   ON (lower)   (20 mΩ to 20 kΩ ranges) Maximum display value Resolution 20.0000 mΩ 0.1 µΩ 200.000 mΩ 1 µΩ 200.000 mΩ 1 µΩ 2Ω 2000.00 mΩ 10 µΩ 20 Ω 20.0000 Ω 100 µΩ 200 Ω 200.000 Ω 1 mΩ 2 kΩ 2000.00 Ω 10 mΩ 20 kΩ 20.0000  kΩ 100 mΩ 100 kΩ 1 MΩ 10 MΩ 100 MΩ 110.000  kΩ 1100.00  kΩ 11.0000 MΩ 110.000 MΩ 1 Ω 10 Ω 100 Ω 1 kΩ Range *1  20 mΩ 200 mΩ (1A) 200 mΩ *2 (100mA) 1 ppm=1/1,000,000 (100 ppm=0.01%) SLOW2 SLOW1 MEDIUM FAST 1000 + 150 1000 + 10...

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HIOKI 3541 Resistance HiTESTER-8

7 ● Sampling (Resistance and Low Power Resistance measurements) ■ Specifications Measurement Range switching Zero adjust Trigger Sampling Analog response time Functions : Four-terminal resistance measurement   0.1 µΩ (20 mΩ range) to 110.000 MΩ   Low power four-terminal resistance measurement   10 µΩ (2 Ω range) to 2.00000 kΩ   Temperature measurement (Pt) –10.0 to 99.9ºC   Temperature measurement (analog) 0 to 2V Measurement time (from trigger until EOC=ON) [ms]   (t4+t5 in Timing Chart on page 5) Supply Frequency 50Hz 60Hz SLOW2 455 ±10 449 ±10 SLOW1 155 ±5 149 ±5 MEDIUM 21 ±1 17 ±1 FAST 0.6 ±0.3...

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