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HIMax

HIMax
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HIMax

Product catalog summary
Introduction
HIMax® provides intelligent safety solutions aimed at enhancing plant productivity while ensuring safety. These solutions focus on reducing lifecycle and investment costs, minimizing planning and operational failures, and decreasing costs associated with operational stops.
HIMax Philosophy
With over a century of experience, HIMA is dedicated to safety. HIMax systems are engineered to ensure maximum safety and continuous plant operations, aiming to eliminate shutdowns and failures, thereby maximizing uptime and profitability.
Applications and Flexibility
HIMax solutions are suitable for various SIL 3 applications, including steam crackers, production plants, and refineries. The system supports high-availability solutions for safety-critical processes like emergency shutdown and fire & gas systems. It offers flexibility with both SIL and NonSIL modules, facilitating easy substitution and revalidation.
User-Friendly Features
HIMax includes features such as automatic module detection, integrated power distribution, and user-friendly software tools. It supports multitasking for parallel processing and provides comprehensive diagnostics and user management.
Profitability and Integration
HIMax adapts to diverse application requirements, offering a unified platform for all I/O, response time, and fault-tolerance needs. It integrates with any DCS and allows for unlimited expansion without interruption, being cost-effective with no hidden software costs.
Simulation and Efficiency
The X-OTS HIMax Safety Simulator enhances safety and profitability by enabling application software testing in real scenarios before commissioning, leading to shorter commissioning times and increased plant efficiency.
Design and Performance
HIMax is a flexible SIL 3 platform designed for nonstop operation, featuring scalable redundancy, multitasking operations, and sophisticated mechanics for easy handling. It supports online expandability, allowing hardware and software modifications without halting plant operations.
Networking and Diagnostics
HIMax supports redundant networking via safeethernet, with high-capacity communication standards. It offers meaningful diagnostics and allows for proof tests without stopping the safety system.
Conclusion
HIMax is engineered for flexibility and productivity, focusing on maximizing plant availability and improving productivity through its revolutionary XMR architecture. The system ensures no single point of failure and allows for online module replacement and upgrades.
Overview
The document provides a comprehensive overview of the HIMax safety system, detailing its architecture, specifications, and compliance with international standards. It highlights the system's modularity, redundancy, and ability to protect against common-cause failures, ensuring maximum safety and availability.
System Architecture
HIMax offers various configurations including Quad, Triple, Dual, and Single input/output and CPU setups. The system is designed to provide maximum protection and availability, with physical separation of redundant components to prevent common-cause failures.
SILworX Software
SILworX is an integrated software tool for configuration, programming, and diagnostics. It supports IEC 61131-3-compliant programming, multitasking, and includes features like project-wide cross-references, password protection, and secure code generation.
Compliance and Standards
HIMax complies with numerous international standards such as IEC 61508, IEC 61511, and ANSI/ISA-84.00.01, among others. It is certified for use in various safety integrity levels (up to SIL 4) and hazardous locations (ATEX Zone 2, T4).
Module Specifications
The document lists detailed specifications for processor, communication, input/output, and other modules, highlighting their capabilities and compliance with SIL 3 standards.
HIMA Company Overview
HIMA is a leading provider of safety-related automation solutions, with a global presence and a strong focus on research and development. The company emphasizes its commitment to safety, productivity, and compliance with global standards.
Guidelines for Certification Marks
The document includes guidelines for the use of DNV Business Assurance certification marks, detailing color schemes and usage rules to maintain brand consistency.
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Catalog excerpts

HIMax-1

HIMax® Nonstop safety for everyone who thinks ahead

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HIMax-2

High plant productivity thanks to intelligent safety solutions Do you wish safety solutions that neither cause unscheduled shutdowns and nor need to stop the plants for maintenance works, changes or extensions? Do you think that safety systems are neither supposed to limit the productivity of a system nor to cause excessive and unnecessary investments? Then you need intelligent safety solutions that both ensure maximized safety and availability, and increase plant productivity. These safety solutions can, for example: ■ Reduce lifecycle costs ■ Reduce investment costs ■ Minimize planning and...

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HIMax-3

HIMax - growing with the tasksNonstop SIL 3 safety for the process industry HIMax solutions are used in the most various SIL 3 applications. For instance: Steam crackers Polyethylene, polypropylene and PVC production plants Fertilizer plants Onshore/offshore facilities, platforms and FPSO Pipelines Tank farms and gas containers Loading stations Refineries Combustion and power plants Turbines and compressors Batch operations Others lifecycle SERVICESThinking ahead within the lifecycle 5. Operatic0 Ma/ntenacc< With HIMax, HIMA provides you not only the world's leading nonstop safety system, but...

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HIMax-4

Major solutions High-availability solutions with HIMax guarantee safe and uninterrupted operation for every safety-critical process in your facility. Emergency shutdown systems (ESD), Fire & Gas systems or high-integrity pressure protection systems (HIPPS) are but a few typical applications. Additionally, HIMax is the core element of the new complete solutions developed for the process industry: ■ FlexSILon TMC for turbines and compressors ■ FlexSILon BCS for burner control and boiler protection ■ FlexSILon PMC for the management of gas and liquid fuel pipelines HIMax provides the flexibility...

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HIMax-5

HIMax — intelligent design Sophisticated mechanics Requirement based rack sizes For the best possible handling: Three available rack sizes: 10, 15 and 18 slots In case of using X-CPU 31, up to 4 slots can be used with Fully enclosed modules Replace module without disturbing I/O or power wiring All racks are panel mountable; the 15 slot is also available for 19-inch rack installation Fully integrated and protected power distribution Two different field wiring options, i. e., direct wiring using terminal strips or system cables on field termination assemblies Two different CPU modules with optimized...

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HIMax-6

HIMax Unrivalled performance for nonstop operation 44-iiSiMSi iiiitttt Performance pays off Optimizing plant efficiency, e.g., using C code Trip level HIMax is the most powerful safety platform ever invented Its unprecedented performance is based on high-performance components and smart system architectures. Cycle time of 50 ms with 1,000 I/Os (split 50% analog/digital) Unlimited complex calculations Impact of calculation of 1,000 PIDs on cycle time: 10 ms Signal conditioning directly on I/O modules with no impact on CPU performance Up to 2,048 I/Os per cabinet A system with up to 12,800 I/Os Up...

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HIMax-7

Meaningful diagnostics HIMax can process or change up to 32 user programs simultaneously and independently and interference-free from one another. ■ Each application with user-defined cycle time ■ Various applications/programs within a system are possible, e.g., ESD, TMC, BCS, HIPPS or others ■ Even, e.g., C++ code and ESD ■ Time-critical and non-time-critical applications within one system ■ Individual checksums for minimized certification efforts ■ Interference-free addition of applications ■ Each program with individual cycle time/scan time ■ Fixed cycle time possible for every application...

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HIMax-8

XMR architecture Moving beyond TMR fault tolerance and functionality Maximizing availability as needed HIMax is designed to maximize plant availability and therefore improve productivity. Key to this promise is HIMax’s revolutionary XMR architecture. XMR combines the best of all existing safety architectures. As the X in “XMR” can represent values from 1 to 4, HIMax offers unprecedented levels of redundancy and fault-tolerance at constant maximum safety (SIL 3). The results are “available for life” safety solutions with no single point of failure. Even multiple failures will not trigger a shutdown....

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HIMax-9

Central modules HIMax module specifications Processor module For high performance requirements and large safety applications, 4 x RJ-45 Processor module For smaller and mid-size safety applications, 4 x RJ-45 Compliance with all major standards Communication module 4 x RJ-45, 2 x 9-pole D-Sub, up to 6 different protocols I EC 61508:2010, Part 1-7 IEC 61511:2004, Part 1-3 ANSI/ISA-84.00.01-2004 EN ISO 13849-1:2008 (PL e) EN 62061:2005 EN 50156-1:2004 EN 12067-2:2004 EN 298:2012 EN 61131-2:2007 EN 61000-6-2:2005 EN 61000-6-4:2007 + A1:2011 EN 54-2:1997/A1:2006 EN 50130-4:1998-2003 N FPA 72:2010,...

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HIMax-10

Why HIMA? HIMA is the world’s leading specialist for safety-related automation solutions. HIMA solutions provide maximum safety and maximum availability and can be integrated into any automation environment. More than 35,000 HIMA systems have been installed in over 80 countries, protecting the assets of the world’s largest companies in the oil, gas, chemicals, pharmaceuticals and power generation industries for more than 45 years. In the fields of rail, logistics and machine safety, HIMA solutions are leading the way to increased safety and profitability. HIMA develops solutions that provide...

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HIMax-11

96 9000347 0916 V10 © 2015 HIMA Paul Hildebrandt GmbH ® = registered trademarks of HIMA Paul Hildebrandt GmbH Specifications are subject to change. HIMA Paul Hildebrandt GmbH Albert-Bassermann-Str. 28 I 68782 Brühl, Germany Phone +49 6202 709-0 I Fax +49 6202 709-107 [email protected] I www.hima.com For a detailed list of all our subsidiaries and representatives, please visit our website: www.hima.com/contact

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.