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HIMax product catalogue

HIMax product catalogue
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HIMax product catalogue

Product catalog summary
Overview
The HIMax product catalogue provides a detailed overview of HIMA's safety systems, emphasizing their flexibility, scalability, and integration capabilities. It outlines updates from versions 3 to 6, highlighting enhancements over the years.
HIMA: The Company
HIMA is a leading provider of automated safety solutions with over 40 years of experience and more than 30,000 systems installed globally. The company is committed to nonstop safety and offers a wide range of flexible and scalable product platforms.
HIMax: Key Features
HIMax systems are designed for continuous operation, ensuring maximum plant availability and efficiency. They are adaptable to various plant sizes and requirements, supporting SIL 3 and SIL 4 applications, and are compatible with major DCS environments.
Communication Capabilities
HIMax systems integrate with leading DCS through standards like OPC, Modbus, and PROFIBUS, facilitating efficient data transfer, alarm management, and system monitoring.
Lifecycle Services
HIMA offers comprehensive lifecycle services covering all safety lifecycle phases, from assessment and design to operation and decommissioning, ensuring compliance with safety standards and optimizing plant operations.
Global Presence
HIMA operates in over 50 countries, providing local support and ensuring compliance with regional safety standards, offering efficient and reliable safety solutions tailored to specific needs.
Conclusion
The HIMax product catalogue underscores HIMA's commitment to innovative and reliable safety solutions that enhance plant efficiency and profitability, focusing on flexibility, integration, and lifecycle support.
Specifications
HIMax supports up to 12,800 I/O points and complex applications, offering various rack sizes and installation options. It includes a single software tool, SILworX, for all tasks without hidden costs.
Procedures and Features
HIMax simplifies operations with automatic module detection, integrated power distribution, and user-friendly software, supporting fast implementation, comprehensive diagnostics, and built-in user management.
Safety and Simulation
The HIMax Safety Simulator, X-OTS, allows real scenario testing of application software before commissioning, reducing commissioning times and improving plant efficiency.
Flexibility and Modularity
HIMax's modular design reduces assembly and conversion times, with modules protected against mechanical and electromagnetic influences, supporting secure communication between modules at 1 GBit/s.
Applications and References
HIMax is used globally across various industries, including refineries, chemical plants, and power stations, demonstrating widespread adoption and reliability.
System Configuration and Communication
The system can consist of up to 16 base plates, with Ethernet cables connecting them, allowing flexible configuration. Safeethernet can network up to 255 participants.
Connector Boards
Connector boards facilitate module connections without disconnecting field wiring during swaps, supporting direct wiring or multicore cables connected to a Field Termination Assembly (FTA).
Cooling and Fan Modules
HIMax cabinets include powerful fans to maintain module temperature, with options for high-temperature environments and long-lasting, quiet fans.
HIMax System Features
The system offers nonstop operation and high performance through XMR architecture, online expandability, and self-education, supporting multitasking with up to 32 user programs.
Fault Tolerance and Redundancy
XMR architecture ensures fault tolerance and safety (SIL 3) across various redundancy modes, with modules replaceable online without affecting operation.
Online Expandability and Self-Education
HIMax allows hardware and software updates during operation, reducing spare part inventory and eliminating the need for software version management during module replacement.
Proof Testing and Diagnostics
Regular proof tests ensure system functionality, with diagnostic features providing detailed status information for quick fault detection and resolution.
Data Transmission and Communication
The system allows safe data exchange up to 100 KB between participants and up to 512 KB within the entire system, using UDP for efficient data transmission.
Safety-Related Networks
The HIMax system supports remote rack functionality, allowing up to 16 racks to be distributed in various topologies, with full redundant communication enhancing system availability.
Integration with Control Systems
HIMA solutions integrate seamlessly with DCS, supporting protocols like OPC DA, Modbus, and PROFIBUS, ensuring security through firewalls, VPNs, and VLANs.
Hardware Specifications
The HIMax system includes various modules such as digital and analog input/output modules, counter modules, and communication modules, with specifications including operating voltage and temperature ranges.
System Fan
The system fan is designed for redundancy and easy replacement, ensuring protection against overheating.
X-CI 24 01 Counter Module
The X-CI 24 01 counter module features 24 inputs capable of measuring frequencies from 0 to 20 kHz, with a short-circuit-proof supply and configurable for proximity switches or switching contacts.
X-DO 24 01 Digital Output Module
This module provides 24 digital 24 V outputs, each capable of handling up to 0.5 A, with integrated diagnostics for open-circuits and short-circuits.
X-DO 12 01 Relay Module
The X-DO 12 01 relay module includes 12 potential-free relay outputs for 230 VAC/VDC, monitoring switching operations and current consumption.
X-DO 32 01 Digital Output Module
This module offers 32 digital 24 VDC outputs, each with a maximum capacity of 0.5 A, suitable for various load types.
X-DO 24 02 Digital Output Module
The X-DO 24 02 module provides 24 digital outputs at either 48 VDC or 24 VDC, each supporting up to 0.5 A, with diagnostics for open-circuits and short-circuits.
X-DO 12 02 Digital Output Module
This module offers 12 digital 24 VDC outputs, each capable of handling up to 2 A, with short-circuit diagnostics.
X-AO 16 01 Analog Output Module
The X-AO 16 01 module includes 16 current outputs with single-channel wiring and 8 outputs with redundant wiring, supporting a range of 4 to 20 mA.
Overview of SILworX
SILworX is a comprehensive engineering tool for configuration, programming, and diagnostics of HIMax and HIMatrix systems, supporting up to 255 controls in a single project.
Key Features
  • Configuration, Programming, and Diagnostics: Integrated tool for all system lifecycle tasks.
  • Ease of Learning: Conforms to IEC 61131-3 standards, offering various programming languages.
  • Efficiency: Includes integrated documentation and project-wide cross-references.
  • Safety: Detects syntax and parameter errors, supports user management, and allows offline simulation and online testing.
Licensing Model
SILworX offers Hardlock and Softlock licenses, each requiring activation and protected by hardware licensing.
System Requirements
  • Intel Pentium 4
  • 256 MB RAM
  • 500 MB hard disk space
  • Resolution 1024 x 768
  • Ethernet interface
  • Compatible with Windows XP Professional (32-bit) SP3 or higher and Windows 7 Professional/Ultimate (64-bit)
Certifications and Standards
The HIMax system complies with international safety standards, including IEC 61508 and IEC 61511, and holds certifications such as UL, cUL, FM, and SIL 4.
Glossary
The document includes a glossary of technical terms and acronyms for clarity.
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Catalog excerpts

HIMax product catalogue-1

SAFETY NONSTOP V3 Update package November 2010

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HIMax product catalogue-2

HIMax: The benefi ts in brief HIMax: The mechanical concept HIMax: The main features HIMax: The communication capabilities HIMax: The hardware in detail SILworX: The fully integrated engineering tool HIMax: The certifi cates Safety. Nonstop. The fi rst safety system to increase profi tability Flexibility at every level Nonstop operation and unrivalled performance Connections ready for the future Leads more quickly to results Compliant with every major safety standard Glossary Transparency from A to Z Notes Room for personal notes and additional docu

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HIMax product catalogue-3

Das Unternehmen HIMA HIMA: The company Safety. Nonstop. Safety. Nonstop. Creating precise solutions HIMA products Creating intelligent connections HIMA DCS integration solutions Safety is inseparable HIMA LIFECYCLE SERVICES HIMA LIFECYCLE SERVICES The right decision at each stage On location worldwide The HIMA group Version 4, Subject to change and errors, 96 9000525 1111 Maximum safety and profitability The HIMA nonstop philosophy

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HIMax product catalogue-4

HIMA is the world's leading designer and manufacturer of automated safety solutions. Everything we do, think and create is designed to help you achieve nonstop safety. The result of this philosophy: solutions that provide maximum safety and uninterrupted plant operations. HIMA solutions increase your efficiency through: • Avoiding over- and under-dimensioning • Maximum plant uptime • Reduced investment and lifecycle costs • Future-proof, lifetime flexibility • Superior ease of use A history of looking forward Founded in Germany in 1908, HIMA began establishing safety automation milestones in...

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HIMax product catalogue-5

HIMA provides the industry's largest selection of flexible and scalable safety systems for almost every safety-critical application in the process industry, the rail sector and for logistics and machine safety. Our systems are based on safety technology that's been proven and refined for decades, and which can be integrated easily into every automation environment on the basis of cross-manufacturer, open communications standards. Our solutions guarantee safe and economical plant operation. HIMA systems adapt to any number of I/Os, to every type of I/O, to central and distributed applications,...

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HIMax product catalogue-6

Full integration with DCS operating and monitoring functions The advantages of a HIMA solution, including nonstop operation, can be combined with all leading distributed control systems (DCS). DCS SIS integration is achieved through high-capacity, cross-manufacturer communication standards. Based on the extensive integration know-how of our DCS competence team, HIMA assumes responsibility for DCS SIS integration and provides the required functionality (ICSS by HIMA). HIMA solutions offer features such as: • Integration of alarms and events into the alarm management of the DCS • Integration of...

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HIMax product catalogue-7

Safety is inseparable HIMA LIFECYCLE SERVICES 1.4.0 Comply with your legal and economic responsibilities Anyone who is planning, constructing or operating a processing plant today is confronted with an array of new and complex laws, regulations and standards in the area of ‘functional safety’. Safety considerations must, for example, be applied across the entire lifecycle of the plant and be integrated into each and every phase, from the initial analysis through project execution all the way to operation. This new complexity, coupled with growing cost pressure and more aggressive project schedules...

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HIMax product catalogue-8

HIMA LIFECYCLE SERVICES The right decision at each stage 1.5.0 Development of safety plan SIL assessment Specification and Procedures Concept design Development of FSM Training Version 5, Subject to change and errors, 96 9000530 0912 24-hour hotline 24-hour on-call service 24-hour spare parts service On-site support Maintenance Training System installation and test Commissioning DCS integration Training On-site support 24-hour hotline 24-hour on-call service 24-hour spare parts service Training ices. Nonstop. Serv tion & stalla 3. In missioning m Co On-site support for decommissioning, removal...

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HIMax product catalogue-9

On location worldwide The HIMA group 1.6.0 Our products and services are delivered worldwide through a steadily growing network of group companies, sales and service centres, and representatives. Currently, we are in more than 50 countries. Count on us to be where you need us: on location. A detailed list of our group companies and representatives is available on our website: http://www.hima.com/contact With HIMA, you always deal with qualified safety specialists. In addition, you know that the solution you receive will be safe and efficient and will comply with regional requirements and regulations....

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HIMax product catalogue-10

HIMax: The benefits in brief The first safety system to increase profitability More flexibility, productivity and future dependability: 2.1 .0 Optimising plant efficiency Low life-cycle costs and high flexibility Making safety simpler The HIMax Safety Simulator X-OTS HIMax references Version 4, Subject to change and errors, 96 9000525 1111 Maximum plant availabili

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HIMax product catalogue-11

More flexibility, productivity and future dependability HIMax comes with big benefits 2.1.0 HIMax is a flexible SIL 3 platform for safety-critical production processes that have to run continuously. HIMax can be adapted to any plant size, response time and fault tolerance requirements. It works with centralised and distributed applications alike. HIMax ensures maximum plant availability and easily accommodates plant modifications. HIMax benefit 1: Optimising plant efficiency HIMax performance gives rise to new, safe ways of optimising processes. For example, it allows mathematical and statistical models...

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HIMax product catalogue-12

More flexibility, productivity and future dependability HIMax comes with big benefits 2.2.0 Low life-cycle costs and high flexibility With HIMax you buy into the future, getting the safety you need today and the ability to easily change your processes and plant tomorrow. You pay for exactly what you need when you need it … today, tomorrow and 10 years from now. HIMax is the safety platform you can build your future on. As your business changes and grows, HIMax can change and grow with it. Version 5, Subject to change and errors, 96 9000530 0912 How HIMax increases profitability: • Optimised acquisition...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.