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Hilliard Marine Braking Systems

Hilliard Marine Braking Systems

Hilliard Marine Braking Systems

Product catalog summary

Document Overview

This technical document from The Hilliard Corporation provides detailed specifications and performance data for modular braking assemblies, specifically models M200H, M300H, M400HS, and related components. It includes torque versus pressure and disc size relationships, dimensional data, and manufacturing notes.

1. Performance Specifications

The document presents graphical data correlating braking torque (lb-ft) with pressure (psi) and disc diameter (inches) for various brake models:

  • A300-T200 AS / A300-T300 AS: Torque increases with disc size up to 40 inches, reaching up to approximately 5000 lb-ft.
  • A400-T400 AS: Shows torque values up to 12000 lb-ft at pressures up to 12000 psi.
  • M400 HS: Torque ranges up to 30000 lb-ft with disc diameters from 24 to 52 inches and pressures up to 1800 psi.
  • M300: Torque up to 9000 lb-ft with disc diameters from 12 to 40 inches and pressures up to 1800 psi.

These graphs illustrate the relationship between braking torque, pressure applied, and disc size, critical for selecting appropriate brake assemblies for specific applications.

2. Dimensional and Manufacturing Details

The document includes precise dimensional data for assemblies M200H and M300H, with measurements in inches and millimeters (in brackets). Key points include:

  • Dimensional tolerances: fractional dimensions to 1/64 inch, decimal XX to 0.010 inch, and XXX to 0.005 inch.
  • Angle specifications set at 30 minutes.
  • Maximum corner breaks and machining surface finish requirements in microinches.
  • Assembly drawings are created using PTC Creo Parametric software.

3. Proprietary and Usage Notes

The document is proprietary to The Hilliard Corporation, with restrictions on disclosure and use without written permission. It includes copyright notices and emphasizes the confidential nature of the information.

4. Revision and Approval Information

Each assembly drawing sheet includes revision history, dates, and initials of personnel responsible for drawing, checking, and approval, ensuring traceability and quality control.

Summary of Critical Information

  • Braking torque capacity depends strongly on disc size and applied pressure; selecting the correct model requires matching these parameters.
  • Dimensional accuracy and surface finish are tightly controlled to ensure assembly performance and reliability.
  • All data and drawings are proprietary and must be handled accordingly.
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Catalog excerpts

Hilliard Marine Braking Systems-1

SAFETY. RELIABILITY. PERFORMANCE.

 Open the catalog to page 1
Hilliard Marine Braking Systems-2

BRAKE TYPE: BRAKE TYPE: Max Braking Force 8400 Ibf @67 psi (This thruster is only to be used on the A400 caliper) The A300 is an arm style caliper brake designed to accept a large selection of Hilliard thrusters. The A300 requires a minimum disc diameter of 12" and is offered in 4 sizes to accommodate a Vi, 1", 1-3/16", and 1-1/2" thick disc. The design of the caliper allows the user to quickly convert between right and left handed designs eliminating the need for multiple part numbers. The AS thruster is a direct applied thruster that is pneumatically applied spring released.The Pneumatic applied...

 Open the catalog to page 2
Hilliard Marine Braking Systems-3

DISC DIAMETER (inches) TORQUE (lb.ft) DIVISION MOTION INITIALS UNLESS OTHERWISE SPECIFIED: THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND SUCH INFORMATION MAY FRACTIONAL NOT BE DISCLOSED TO OTHERS OR USED FORDIMENSIONS 1/64 ANY PURPOSE WITHOUT WRITTEN PERMISSION DECIMAL XX 0.010 FROM THE HILLIARD CORPORATION. DIMENSIONS - XXX 0.005 MAKE FROM DRAWN THE HILLIARD CORPORATION 100 WEST FOURTH STREET ELMIRA, NEW YORK 14902 MACHINE --- MICROINCHES DIMENSIONS ARE IN INCHES MILLIMETER DIMENSIONS IN [ ] DRAWING SIZE:D Created using PTC Creo Parametric DISC DIAMETER (inches) c COPYRIGHT, THE HILLIARD...

 Open the catalog to page 3
Hilliard Marine Braking Systems-4

Brake Systems for Propulsion When Hilliard brakes are installed on the main propulsion drive, they provide the fast propeller retardation and shaft locking required for speedy maneuverability when changing from ahead to astern. • Suction Dredger • Main Propulsion • Diesel Pump • Marine Pump • Marine Propulsion • Pump Drive • Compressor Drive • Eliminates engine stall during high-speed maneuvers and last-minute reversals • Easy to install and service • Self-adjusting, spring retracting calipers reduce pad wear • Stops the propeller shaft from full speed in approximately 2-5 seconds (quickly and...

 Open the catalog to page 4
Hilliard Marine Braking Systems-5

Shaft Brake Selection Procedure To determine proper caliper/disc size, the following must be known: 2. Maximum Engine Horsepower @ Rated Speed (HP) 3. Rated RPM of Engine (RPMe^ 4. Reduction Ration of Transmission (Ratio) Note: Maximum air pressure available and maximum expected end float of brake shaft must be considered in final caliper selection. Tug boats, tow boats, work boats, push boats, utility/supply boats and bow thruster brakes. BRAKE TORQUE (LB FT): T = HP x RATIO x 4200RPM e Less than 100,000 gross tons, such as ferry boats, crew boats, dredges, fish boats, steamships, research vessels,...

 Open the catalog to page 5
Hilliard Marine Braking Systems-6

Made in America... Built for the World §Hf The Hilliard Corporation solves problems. Based on extensive knowledge of motion control and filtration technologies, we make thousands of unique products, reaching markets globally. Serving the needs of both small businesses and Fortune 500 companies, Hilliard products are found all over the world. We offer a broad line of motion control products, oil-filtration and reclaiming equipment, and plate and frame filter presses used in the food industry. We also manufacture starters for industrial gas and diesel engines and gas turbines. Our filtration systems...

 Open the catalog to page 6

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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