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Innovations for heating

Innovations for heating
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Innovations for heating

Product catalog summary
Ingress Protection (IP) Ratings: The document explains IP ratings for protection against solid objects and water. The first numeral indicates protection against solid objects, from no protection (0) to dust-tight (6). The second numeral indicates water protection, from no protection (0) to protection against high-pressure water jets (9).
Protection Classes for Electrical Devices: Devices are classified into three protection classes: Class I (connected to protective earth), Class II (isolated with no exposed metal parts), and Class III (operated on low voltage).
Type Codes for Industrial Heating Hoses: Type codes for pressure hoses indicate materials, temperature ratings, and pressure capacities, such as H100 for 100°C and H900 for up to 600°C.
Pressure Hoses Specifications: Details on PTFE and stainless steel hoses include maximum operating temperatures, pressure ratings, and bend radii, with temperature correction factors for elevated temperatures.
Fittings and Connections: Descriptions of fittings for industrial hoses emphasize stability and offer options for special materials and coatings.
Protective Braiding and Outer Hoses: Lists materials for protective braiding, such as polyamide and stainless steel, with temperature stabilities and applications.
End Caps and Connection Cable Outlets: Describes hard and soft caps for protecting hose ends, with features like tear protection and integrated connection terminals.
Industrial Heating Hoses Applications: Details applications for standard heating hoses, including transporting substances like oil and resin, specifying operating temperatures, voltage ratings, and construction details.
Specifications: Materials include PTFE, stainless steel, polyamide, silicone foam, and elastomer foam. Operating temperatures range from 80°C to 550°C, with rated voltages up to 500 V and pressure loads up to 600 bar.
Key Features: Heating conductors are moisture-proof with protective braiding, and thermal insulation options include heat-stabilized silicone foam or elastomer foam. Temperature sensors and connection fittings are customizable.
Applications: Suitable for adhesive and hot-melt transport, co-extrusion in the plastics industry, high-temperature transport, and polyurethane foam processing.
Additional Features: Flexible connections reduce the need for rigid connections, and customizable options are available for manual or robotic applications.
Recommendations: Proper installation and maintenance are crucial for efficiency and lifespan. Temperature control systems should be used to maintain desired conditions, and custom designs can enhance performance and safety.
Explosion Protection Classification: Devices are classified into Groups I and II for mining and other applications, with zones defined for gases and dusts. Equipment requirements increase from group IIA to IIC and from temperature class T1 to T6.
ATEX Product Directive Compliance: Devices are labeled according to the ATEX directive 2014/34/EU, indicating conformity, temperature class, explosion subgroup, and ignition protection type.
HX6 Series Industrial Heating Hoses: Designed for Ex areas, these hoses are compact and certified for temperature classes T1 to T3, suitable for zones 1/2 (gas) and 21/22 (dust).
HX6B Series Industrial Heating Hoses: Self-limiting hoses suitable for temperature classes T1 to T6 and zones 1/2 (gas) and 21/22 (dust).
HX3 Series Analytical Heating Hoses: Designed for maintaining temperature and preventing frost in Ex areas, suitable for temperature classes T1 to T3 and zones 1/2 (gas) and 21/22 (dust).
Airtherm Air Heater: Designed for heating compressed air, suitable for various industrial applications.
HAPX Series Aluminium Heating Plates: Used for heating parts and molds in various industries, customizable in shape.
HBR-ILLw Self-Limiting Heating Conductor: Used for frost protection and temperature maintenance in pipes and containers, approved for use in explosion hazard environments.
Conclusion: The document outlines a comprehensive range of heating solutions and accessories designed for safe and efficient operation in hazardous environments, characterized by self-limiting features, ease of installation, and compliance with international safety standards.
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Catalog excerpts

Innovations for heating-1

hille/heim' Innovations for heating

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Innovations for heating-2

Hillesheim GmbH Am Haltepunkt 12 D-68753 Waghäusel Tel.: +49 7254 / 9256-0 E-Mail: [email protected] www.hillesheim-gmbh.de Technical specifications in this catalogue may vary according to the state of development. Revision status: May 2018

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Innovations for heating-3

Company portrait Giving and conserving heat Welcome to Hillesheim GmbH Do you have problems to transfer liquid media or gases from A to B without temperature loss? Or do you want them to be heated up from temperature X to temperature Y? Heating and heat conservation: Competent, innovative and economical If you are looking for a technically and financially optimal solution for such tasks, then you should call on us. Because we deliver the accumulated know-how of over 35 years of application experience. Thousands of electrical heating systems that we have designed and manufactured (heating hoses,...

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Innovations for heating-4

© hille/heim' Are you looking for electrical heat tracing? We have the right product! For more than 35 years, we have been developing and manufacturing tailor-made electrical heating systems for our customers. Use our many years of experience and heat up with Hillesheim products - Made in Germany! Quality - Reliability - Promptness - Hillesheim

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Innovations for heating-5

2. Industrial heating hoses 3. Analytical heating hoses 4. Flexible trace heaters 5. Surface heating elements

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Innovations for heating-7

General technical data 4 General technical information and data for our heating heated hoses

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Innovations for heating-8

Description and structure of a Hillesheim heating hose Whenever hot and warm media have to be transported from a device to another part of the device or plant without heat loss and the lines are not intended be rigidly routed, flexible heating hoses are recommended as conveying elements. In most applications, it is necessary to maintain the product temperature at a predefined value. By using Hillesheim heating hoses, a constant temperature of the material conveyed is ensured through to the application site, without the material temperature being influenced by ambient temperatures and heat losses...

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Innovations for heating-9

Application examples Plastics processing Injection moulding Extrusion, Co-extruders Mould-making Adhesives and dosing systems Hot-melt equipment Adhesive robots Packaging equipment Dosing equipment Surface technology Bitumen plants Spray-coating plants Airless equipment Isolation technology Packaging foam equipment PUR foam equipment 2-component equipment 4-component equipment Process and environmental technology Exhaust gas stations Exhaust gas measurement technology Sampling probes Flue gas analytical Emission measurements Chemical thermal process engineering Heavy fuel oil systems Chemical...

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Innovations for heating-10

Electrical heating info

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Innovations for heating-11

Electrical heating info Plug connections: The plug connections on Hillesheim standard heating hoses are equipped with a plug compatible with one of our controllers. The HT43 temperature controller is provided with a round socket as standard. Please note that for unsupervised operation. there must be an additional safety device (limiter, temperature fuse...) fitted in the heating system. We can also supply our hoses without plugs for connecting the cable to terminals or for fitting to customer plugs. We use plug connectors from many well-known manufacturers. We can also fit their plugs on our...

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Innovations for heating-12

Installation recommendations Along the lines of DIN 20066 Wrong Pulling on the ends of rolled hoses causes torsional stress and can subject them to bending radii smaller than is permissible. Hoses are not to be twisted. Remedy: unroll the ring of hose rather than pulling it off. Hose lines should be installed in such a manner that they are free of tensile stress in all operational states; similarly, jamming stress (i.e. axial compression along the length) on short lengths of hose is to be avoided. Axial compression due to incorrect installation or space-reducing motion degrades the hose's pressure...

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Innovations for heating-13

Installation recommendations ausreichender Abstand Abrieb ausreichender Abstand Avoid twisting the hose when connecting it to moving parts, particularly when motion and bending take place in the same plane. This can be achieved through proper installation or design measures (e.g. swivel joint). The danger of kinking is particularly high for handheld devices. Remedy: Depending on the operating position, install a elbow or kink protection (e.g. corrugated hose). For installation in an arc, a hose length should be selected such that the intended bend can be formed beyond a length of ≈ 1.5 d0 ; kink...

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Innovations for heating-14

Installation recommendations Heat build-up will occur if heating hoses are routed through a closed channel or shaft. Remedy: hoses may not touch one another. Furthermore, sufficient ventilation is to be provided. If, for example, powder-like substances, adhesives or other thermally insulating materials accumulate on heating hoses, then overheating will occur at such points. Remedy: eliminate the cause with regular cleaning to remove such materials. Heat build-up is caused by incorrect wrapping of the heating hose with other materials. The heating hose will overheat at such points. If the sensor...

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Innovations for heating-15

Protection type / protection class Protection types for electrical equipment according to EN 60529 Protection types against solid foreign objects, denoted by the first numeral * Note: The full diameter of the object probe must not pass through an opening of the enclosure

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Innovations for heating-17

Industrial heating hoses

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Innovations for heating-18

Industrial heating hoses Heating hose Sensor Outer protection Fitting Pressure hoses 0 = polyamide standard braiding 1 = stainless steel braiding 2 = galv. steel braiding 3 = PA corrugated hose 4 = metal ring corr. hose 5 = textile glass braiding 6 = PU corrugated hose 7 = silicone outer skin 8 = rubber hose 0 = without 1 = DKR steel 2 = RSL/RSS steel 3 = DKR-V2 A 4 = RSL/RSS-V2 A 5 = DKR-V4 A 6 = RSL/RSS-V4 A 7 = DKJ steel 8 = DKL steel 9 = BDN steel Pressure hose Determination of the nominal length Rated power Watt/metre at 230 V ~ for standard heating hoses: Type Special power and voltage...

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