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Flexible electrical heating
Flexible electrical heating
Hillesheim GmbH is a company with over 30 years of experience specializing in the development and manufacturing of flexible electrical heating hoses and tracer heating systems. The company employs over 40 people and operates under a certified quality management system (DIN ISO 9001:2000).
- Heating Hoses: Used to maintain constant product temperatures across industries like food processing and medical technology.
- Flexible Tracer Heaters: Includes heating cords and tapes for high-temperature applications.
- Surface Heating Elements: Comprising mats and sleeves for surface temperature control.
- Special Developments: Custom solutions for unique heating needs.
- Temperature Controllers: Essential for monitoring and maintaining desired temperatures.
Products include detailed technical data such as rated power and testing voltages. Heating hoses are designed for optimal heat distribution and equipped with temperature sensors.
Products are used in transportation, process, and surface technology, crucial for industries requiring precise temperature control.
Emphasizes reliability and fast delivery, adhering to international standards and certifications.
Heating hoses have specifications like nominal size and material construction, with options for explosion-prone areas (H600 series).
Constructed with materials like PTFE and stainless steel, offering different temperature and pressure capabilities.
Various fittings are available, with tables detailing dimensions and specifications.
Equipped with standard thermo elements and options for additional sensors.
Includes heating-up time and adherence to temperature correction factors.
External protective hoses and caps provide additional protection.
Order forms allow customization of length, fittings, and sensors.
Compliance with safety standards like DIN EN 60619-2 is highlighted.
- Core Material: Steel for temperatures up to 350°C.
- Nominal Width (DN): Ranges from 4 to 12.
- Pressure and Vacuum Ratings: Pressure ranges from 40 to 60 bar.
- Temperature Correction Factors: Adjustments for various temperatures.
- Material Compatibility: Not suitable for certain halogens.
- Avoid torsion and compression.
- Use elbow fittings for proper bending.
- Prevent twisting during installation.
- Ensure adequate ventilation.
- Use protective measures against abrasion.
- Defined by EN 60529 with various levels.
- Electrical device safety classified into protection classes I, II, and III.
- Suitable for transporting various media.
- Operating temperatures range from 100°C to 600°C.
- Includes PTFE pressure hoses and thermal insulation.
- Co-extrusion systems for high temperature and pressure.
- Heated twin-hose for dual-component systems.
- Series H 400: For low-viscosity media, operating at 100°C.
- Series H 500: Suitable for explosion-prone areas, operating at 200°C.
- Series HDM 95/200: Double-jacket hoses for explosion-endangered areas.
- Series HR: Heated pipe systems for high-temperature applications.
- Series HE: Transfer/unload hoses for diverse media.
- Series HL 40/80: Foodstuffs hoses meeting safety standards.
- Series HW 19/25: Heated water hoses for cold environments.
- Analytical Heating Hoses: For maintaining gas temperatures.
- Importance of temperature control devices and compliance with safety standards.
- Includes various heating cords for small diameter pipes.
References the use of temperature control equipment for maintaining operating conditions.
- Operating temperature: Up to 900°C for some cables.
- Rated voltage: Typically 230 V AC/DC.
- Protection grade: Ranges from IP 20 to IP 68.
- Safety features: Includes safety conductor braiding.
Describes assembly and installation procedures for heating tapes and cables.
Products meet standards like EN 60529 and ATEX certifications.
Includes using specific heating tapes for different applications.
Tables list heating cords and tapes, resistance, and maximum operating temperatures.
Highlights parameters like minimum bending radius and maximum length of heating circuits.
Outlines specifications for heating cables and mats, including operating temperatures and rated voltages.
Installation involves using accessories like brackets and insulating bushings.
Complies with protection class IP 67 and includes protective conductors.
Recommends using appropriate accessories and adhering to specified bending radii.
Tables provide specifications for heating cables and mats.
Suitable for various industrial applications, including radiation heaters and vacuum technology.
Lists various accessories essential for installation and operation.
- Type HMM: Metal jacket with hinged design, operates at 250°C.
- Type HFH: Glass filament fabric for temperatures up to 450°C.
- Type HM 20 K: Heating mat for 200-liter barrels.
- Type HB 20 K: Base heating panel with adjustable temperature control.
- Type HAP 200: Pressure-proof aluminum plates for up to 200°C.
- HVT Series: Tempered safety glass elements for up to 250°C.
- Airtherm Air Heater: For heating compressed air.
- Flexible Heating Jackets: For tracer heating of pipes.
- Customizable dimensions and power ratings.
- Integration of temperature sensors and control systems.
- Rofi Heating Conductors: For pre-assembled piping systems.
- HIF Tracer Heating: For frost protection and temperature stabilization.
- HTI Heating Tape: For temperature measurement and control.
- Heating Sleeve: For tubes and cartridges.
- Thick-film Heater Elements: Compact and high-performance.
- HT 41/42 Series: Universal controllers with limiter functions.
- HT 43 Series: Compact controller for standard heating hoses.
- HTI 16 Series: Integral controllers for trace heating systems.
- HT 55 Series: Dual controller with self-optimizing features.
- Safety and Compatibility: Emphasizes following manuals and installation instructions.
- Technical Specifications: Detailed specifications for each product.
Controllers support multiple sensor types and feature safeguards like sensor breakage and short-circuit control.
Managed via internal Triacs, mechanical switching relays, and DC triggers.
Controllers can be configured as double-controllers with special functions.
Protection grades range from IP 40 to IP 65.
Features like self-optimization and heating circuit control.
Includes electronic load relays and mechanical two-point controllers.
Suitable for high-capacity heaters and precise temperature control.
Catalog excerpts
Flexible electrical heating Tracer Heater Systems · Heating Hose Systems · Manufacturing · Engineering Hillesheim GmbH · Am Haltepunkt 12 · Industriegebiet 4 · D-68753 Waghäusel Tel.: 0 72 54 / 92 56-0 · Fax: 0 72 54 / 92 56-20 · E-Mail: [email protected] www.hillesheim-gmbh.de
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Your contact persons Hillesheim GmbH Am Haltepunkt 12 D-68753 Waghäusel [email protected] www.hillesheim-gmbh.de Phone: 0049 (0) 7254 / 9256-0 Fax: 0049 (0) 7254 / 9256-20 sales department Mr. Baumgart Mr. Trautwein Mr. Wolff
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Company Portrait Your partner for tailored electrical heat We have specialised in developing and manufacturing exible electrical heating hoses and tracer heating systems. If you are looking for the technically and economically best solution you should take us into consideration. In close co-operation with the customer we advice and develop innovative heating concepts and special applications. These are based upon more than 30 years of application practice and thousands of well-established customized solution; a know-how, you can protally make use of. Without over 40 employees, an own construction...
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Providing heat Retaining heat
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1. General Pointer and Facts 3. Flexible Tracer Heaters 4. Surface Heating Elements
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Contents 1 General Pointer and Facts Description and construction of a Hillesheim heating hose. Examples and elds of applications. . . . . . . . . . . . Technical Data (rated power, tolerances) . . . . . . . . . Information about Hillesheim heating hoses . . . . . . . Fittings DKR . . . . RSL/RSS . . . . DKL/DKM/DKS DKJ . . . . BDN . . . . External Protective Hoses Polyamide-standard protective braid Metal protective braid . . . . . . . PA-corrugated hose . . . . . . . . PU-corrugated hose . . . . . . . . Metal corrugated hose . . . . . . . Textile glass braiding . . . . . . . . Silicone-outer...
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HMI – Mini heating hose . . . . . Heated sleeves. . . . . . . . . . Heating sleeve HIH . . . . . . . Isolating sleeve without heating HI Hot-Box . . . . . . . . . . . . . 3 Flexible Tracer Heaters Heating Cords Type HST . . . . Type HS . . . . . Type HSS . . . . Type HSQ . . . . Type EKL . . . Heating Tapes Heating tape preparation Plexo connector system Type HKSI 70 Ni . . . . . Type HKSP 20 . . . . . . Type HKSI 40 . . . . . . Type HBRC . . . . . . . Type HBR . . . . . . . Type HSTD. . . . . . . . Type HSTDD . . . . . . . Type HBS . . . . . . . . Type HB . . . . . . . . . Type HBQ . . . . ....
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General Pointer and Facts Heating Hoses General Pointer and Facts Flexible Tracer Heaters Surface heating elements Special Developments Temperature Controllers
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General Pointer and Facts Description and construction of a Hillesheim heating hose Whenever media needs to be transported from a device or a system to some other part of the device or system, and the piping cannot be rigidly installed, exible heated hose lines can be used for transportation purposes. In the majority of applications, it is a requirement to maintain the product temperature at a constant level, irrespective of the temperature uctuations in the system or the ambient temperature. Why are heating hoses used: so as to keep media owable for processing to achieve their optimum characteristics...
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General Pointer and Facts Examples and Fields of Application Foam installation wrapper foam, PUR-foam, 2K installations Transporting technology HGV, ship loading / unloading hoses Silo and level compensating hoses Instrumentation Exhaust gas measuring and analysing pipes Sample taking Smoke-gases General apparatus construction Filling and sealing installation Food processing Extruder Co-Extruder Conection technology Hotmelt-Installation Labeling machines Bookbinding and packaging installations Glue roboter Medical technology Inhalation equiqment, dialysis technology Labaratory diagnosis Breathing...
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General Pointer and Facts Technical Data Rated power watt/meter at 230 V ~ for standard-heating hoses Type outer-Ø with standard braiding Special power and voltage on request. Rated power watt/meter for analytical heating hoses series H 300 Typ Tolerances Rated power: Data length in meter: Testing voltage of heating hoses (230 V allowable stress) 2000 Volt High voltag testing Heating conductor – Safety conductor Information about Hillesheim heating hoses Electrical engineering: Power supply and wire whip have been prepared for the specied voltage connection (rated voltage) and the wire whip type....
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General Pointer and Facts
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General Pointer and Facts Fittings DKR* Universal conical nipple, union nut inch (BSP) *2 DN (NW) RSL/RSS Pipe connection light / heavy Duty series for cutting ring DN (NW) DKL/DKM/DKS* Universal conical nipple, union nut metric thread light / heavy duty series Inch thread metric = G DN (NW)
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General Pointer and Facts Fittings DKJ* Nipple with 74°-conus JIC, union nut UNF-thread DN (NW) 4 BDN* Flanged nut at packing, union nut metric / inch DN (NW) 6 8 10 10 12 16 20 25 32 40 The stabity of the heating hose must include the tting. Normaly, the heating hose ttings are supplied in bichromated, free-cutting steel with Cr-VI free surface coating. Special ttings are available in 1.4305 and 1.4571 and any other materials. In addition, heating hoses can also supplied with anges, small anges, clamps od DIN pipe connection (DIN and ASA*1). Fittings with an internal coating of PTFE *3 or PFA...
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General Pointer and Facts Pressure Hoses T1 Smooth PTFE hose with one braided layer of stainless steel wire, (1.4301) max. working temperature 250°C hose size *working pressure bar min. bending radius mm T2 Smooth PTFE hose with two braided layers of stainless steel wire, (1.4301) max. working temperature 250°C hose size) *working pressure bar min. bending radius mm T3 Smooth PTFE hose with two wound and one braided layer of steel wire, max. working temperature 250°C, DN 8 to 25 in FEP possible (max. 200°C) hose size *working pressure bar min. bending radius mm T4 Corrugated PTFE hose with an...
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