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Flexible electrical heating technology Tracer Heater Systems Heating Hose Systems Manufacturing Engineering Hillesheim GmbH · Am Haltepunkt 12 · Industriegebiet 4 · D-68753 Waghäusel Tel.: 07254 / 9256-0 · Fax: 07254 / 9256-20 · e-mail: info@hillesheim-gmbh.de www.hillesheim-gmbh.de · www.heizschlauch.de

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Your contact persons Hillesheim GmbH Am Haltepunkt 12 D-68753 Waghäusel info@hillesheim-gmbh.de www.hillesheim-gmbh.de www.heizschlauch.de Tel.: 0049 (0) 7254 / 9256-0 Fax: 0049 (0) 7254 / 9256-20 Sales department Mr. Baumgart Mr. Trautwein Mr. Wolff Technical specifications in this catalogue may vary according to the state of development. Revision status: May 2014

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Company portrait Providing heat, maintaining heat A warm welcome to Hillesheim GmbH Do you have the problem of transporting fluid or gaseous media without temperature losses from A to B in hoses and pipes? Or should they be heated from temperature "x" to temperature "y"? If you are looking for a technical and economical solution for such tasks, you should consult us. Because we deliver you expertise from over 35 years of practical experience. Thousands of electrical trace heating systems (heating hoses, heating tapes, heating mats, heating plates) are still performing their tasks for our...

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1. General information and data . . . . . . 1 -10 2. Industrial heating hoses . . . . . . . . . 11 – 34 3. Analytical heating hoses . . . . . . . . . 35 – 48 4. Flexible trace heaters . . . . . . . . . . . 49 – 68 5. Surface heating elements . . . . . . . . 69 – 82

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General technical data General technical information and data for our heating hose systems

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Description and structure of a Hillesheim heating hose Whenever hot and warm media have to be transported from a device to another part of the device or plant without heat loss and the lines are not intended be rigidly routed, flexible heating hoses are recommended as conveying elements. In most applications, it is necessary to maintain the product temperature at a predefined value. By using Hillesheim heating hoses, a constant temperature of the material conveyed is ensured through to the application site, without the material temperature being influenced by ambient temperatures and heat...

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Application examples New: Also for use in explosion hazard areas Foam installations Packaging foam, PUR foam 2-component equipment, 4-component equipment Transportation technology Lorry, ship transfer and delivery hoses silo and levelling hoses Flue gas analysis technology gy Exhaust gas measurement and analysis lines d an Sampling probes Flue gases Emission measurements s Plastics processing Injection moulding Extrusion, co-extruders ers Foams Mould-making Plant and apparatus engineering ratus engineering a s n n er g Filling and sealing equipment ng equipment g q p e t Food processing ng...

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Electrical heating systems info Plug connections: The plug connections on Hillesheim standard heating hoses are equipped with a plug compatible with one of our controllers. The HT43 temperature controller is provided with a round socket as standard. Please note that for unsupervised operation. there must be an additional safety device (limiter, temperature fuse...) fitted in the heating system. We can also supply our hoses without plugs for connecting the cable to terminals or for fitting to customer plugs. We use plug connectors from many well-known manufacturers. We can also fit their...

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Installation recommendations Along the lines of DIN 20066: 2002-10 Wrong Pulling on the ends of rolled hoses causes torsional stress and can subject them to bending radii smaller than is permissible. Hoses are not to be twisted. Remedy: unroll the ring of hose rather than pulling it off. Hose lines should be installed in such a manner that they are free of tensile stress in all operational states; similarly, jamming stress (i.e. axial compression along the length) on short lengths of hose is to be avoided. Axial compression due to incorrect installation or space-reducing motion degrades the...

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Installation recommendations Avoid twisting the hose when connecting it to moving parts, particularly when motion and bending take place in the same plane. This can be achieved through proper installation or design measures (e.g. swivel joint). The danger of kinking is particularly high for handheld devices. Remedy: Depending on the operating position, install a elbow or kink protection (e.g. corrugated hose). For installation in an arc, a hose length should be selected such that the intended bend can be formed beyond a length of ≈ 1.5 d0 ; kink protection may also be necessary (e.g. hard...

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Installation recommendations Heat build-up will occur if heating hoses are routed through a closed channel or shaft. Remedy: hoses may not touch one another. Furthermore, sufficient ventilation is to be provided. If, for example, powder-like substances, adhesives or other thermally insulating materials accumulate on heating hoses, then overheating will occur at such points. Remedy: eliminate the cause with regular cleaning to remove such materials. Heat build-up is caused by incorrect wrapping of the heating hose with other materials. The heating hose will overheat at such points. If the...

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Protection type / protection class Protection types for electrical equipment according to EN 60529 Protection types against solid foreign objects, denoted by the first numeral First Short description Definition numeral Not protected – 0 Protected against solid foreign The object probe, a sphere of 50 mm diameter shall not fully 1 objects penetrate 50 mm diameter and larger Protected against solid foreign The object probe, a sphere of 12.5 mm diameter shall not 2 objects fully penetrate 12.5 mm diameter and greater Protected against solid foreign The object probe, a sphere of 2.5 mm diameter...

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Industrial heating hoses

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Type codes Industrial heating hoses Heating hose Outer protection 0 = Fe-CuNi 1 = Fe-CuNi + limiter 2 = PT100 3 = PT100 + limiter 4 = NiCr-Ni 5 = NiCr-Ni + limiter 6 = limiter 7 = without sensor 8 = HTI controller 9 = PT100 + 2nd PT100 0 = polyamide standard braiding 1 = stainless steel braiding 2 = galv. steel braiding 3 = PA corrugated hose 4 = metal ring corr. hose 5 = textile glass braiding 6 = PU corrugated hose 7 = silicone outer skin 8 = rubber hose 0 = without 1 = DKR steel 2 = RSL/RSS steel 3 = DKR-V2 A 4 = RSL/RSS-V2 A 5 = DKR-V4 A 6 = RSL/RSS-V4 A 7 = DKJ steel 8 = DKL steel 9 =...

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