Fruit Juice

Fruit Juice

Fruit Juice

Product catalog summary
Introduction
The document discusses the use of HILLER decanter centrifuges and systems for continuous fruit juice production, highlighting their versatility in processing various fruits, including those with stones, pips, and stalks. The technology allows for the production of naturally cloudy juices, juice concentrates, and direct juices, even from frozen fruits, while maintaining high hygiene and product quality.
HILLER Process Benefits
  • Produces high-quality juice with low solids content and high cloudiness stability.
  • Enhances aroma and flavor intensity.
  • Reduces operating costs by saving on water and personnel.
  • Requires minimal cleaning due to automatic CIP cleaning.
  • Facilitates simple and rapid product changeover.
  • Ensures maximum hygiene with a closed system.
  • Minimizes product load by excluding oxygen.
  • Requires less space and allows for continuous, rapid processing.
  • Optimizes cell breakdown for best yield using the HILLER conditioner.
Conventional Process Limitations
  • Requires significant manual cleaning with high water consumption and wastewater production.
  • Involves strong product load due to open systems.
  • Demands high space requirements.
  • Entails long pressing times and complicated product changeover.
  • Operates frequently in batch mode, leading to high personnel costs.
Process Description for Direct Juice
  1. Inward delivery of apples.
  2. Raw material preparation (washing and sorting).
  3. Comminution in the HILLER conditioner to produce mash.
  4. Pumping the mash to the decanter.
  5. Juice production in the HILLER decanter by separating solids (pomace).
  6. Outward transport of pomace and further processing of naturally cloudy apple juice.
  7. Juice preservation through pasteurization.
  8. Storage or immediate filling.
Other Applications in Juice Production
  • Pulp reduction (e.g., in orange juice).
  • Cloudiness preparation (e.g., fermentation cloudiness).
  • Oil separation (e.g., from buckthorn juice).
Example Applications
  • Fruits with pips: apple, pear, quince.
  • Fruits with stones: plum, apricot, cherry.
  • Berries: raspberry, blackcurrant, cranberry, sea buckthorn, elderberry.
  • Citrus fruits: orange, lime, lemon.
  • Exotic fruits: passionfruit, mango, pineapple, coconut, lychee.
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Catalog excerpts

Fruit Juice-1

& ANLAGEN ZUR FEST-FLÜSSIGTRENNUNG BENEFITS - HILLER technology ■ high quality juice with low solids content and high cloudiness stability ■ more intensive aroma and improved CONTINUOUS PRODUCTION OF FRUIT JUICE WITH HILLER DECANTERS HILLER PROCESS The use of a decanter offers many different usage options in the food sector. In addition to naturally cloudy juices or juice concentrate, direct juices can also be produced using this technology. The various fruits can also be processed along with the stones, pips and stalks in this case, saving time-consuming preparation work. It is also easily possible to mash in and juice frozen fruit. Thanks to the closed, continuous systems, the product is processed gently and hygienically, giving more intense aroma and flavour in the end product. The high cloudiness stability also makes the end product more visually appealing. With certain types of fruit, the HILLER conditioner is used as a preliminary stage and provides the ideal cell breakdown and maximum yield in the mash preparation process. flavour ■ reduction in operating costs thanks to savings on water and personnel ■ minimal cleaning required (approx. 2 hours) thanks to automatic CIP cleaning ■ simple and rapid product changeover ■ closed system for maximum hygiene ■ low product load thanks to oxygen exclusion ■ lower space requirements ■ continuous and rapid processing ■ optimum cell breakdown via HILLER conditioner for best yield Conventional process ■ significant manual cleaning required with high water consumption and waste water production (e.g. belt press) ■ strong product load due to the open system ■ high space requirements (e.g. belt press) ■ long pressing times and complicated product changeover (e.g. hydraulic press) ■ frequent batch operation (e.g. tank press) ■ high personn

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Fruit Juice-2

SCHEMATIC DIAGRAM of a juice concentration production line with HILLER conditioner and HILLER DecaFood centrifuge as the central process PROCESS DESCRIPTION Direct juice Example: Naturally cloudy apple juice : EXAMPLE APPLICATIONS ■ Fruit with pips: apple, pear, quince ■ Fruit with stones: plum, apricot, cherry 1. Inward delivery of apples 2. Raw material preparation (washing and sorting) 3. Comminution in the HILLER conditioner to produce mash 4. Pump the mash to the decanter 5. Juice production in the HILLER decanter by separating solids (pomace) 6. Outward transport of the pomace and further...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.