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High performance motor drive butterfly valves MBV-LD series

High performance motor drive butterfly valves MBV-LD series
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High performance motor drive butterfly valves MBV-LD series

Product catalog summary

Product Overview

This document details the specifications and features of the MBV series motor-driven butterfly valves designed for vacuum applications. These valves offer long service life (5 to 10 million cycles), low leakage rates suitable for high vacuum environments, and multiple motor power options. They provide precise control with multi-position stops and are compatible with various flange standards.

Key Features

  • Motor-driven butterfly valves with multi-position stop control (up to 14 positions).
  • Extremely low leakage rate of 1x10-9 Pa·m3/s, ensuring vacuum tightness.
  • Available flange types: JIS, ISO, CF (ConFlat), and NW standards.
  • Enhanced sealing with Viton O-rings and two-stage shaft sealing.
  • Optional position indicators and sensors for valve disc position detection.
  • Flexible position setting via PC software (Japanese and English) or teaching box hardware.

Specifications and Dimensions

The document provides comprehensive dimensional tables for different valve models categorized by flange standards:

  • JIS Flange Series: Sizes 40 to 200 with detailed flange dimensions and bolt hole patterns.
  • ISO Flange Series: Sizes 40 to 250 with corresponding flange and bolt specifications.
  • CF Flange Series: Sizes 40 to 200, bakeable vacuum flanges with leak detection features.
  • NW Flange Series: Sizes 40 to 160 with multifunction flange designs.

Motor and Control System

  • Utilizes Mitsubishi Electric AC servo motors (MR-J3 and MR-J4 series).
  • Motor-driven multi-station sequencer system supports up to 14 stop positions for precise valve control.
  • Position settings configurable via PC software or teaching box.
  • Accessories include servo amplifiers, extension cables, interface converters (ADP), and SIO cables.
  • Power supply: DC 24V with specified maximum current ratings.

Installation and Operation Recommendations

  • Use manufacturer-specified tools and pliers for flange installation to prevent damage.
  • Select optional accessories and software based on system requirements.
  • Valve position can be stopped at any of the 14 positions for flexible operation.
  • Position detection sensors ensure accurate valve disc positioning.
  • Consult manufacturer for custom motor or servo amplifier needs.

Additional Notes

  • Product improvements may lead to specification changes; always consult the manufacturer for the latest details.
  • Optional parts and accessories are sold separately and must be ordered accordingly.
  • Leakage rates and vacuum tightness meet stringent standards suitable for semiconductor and industrial vacuum applications.

Photoelectric Sensors and Additional Valve Series

  • Photoelectric sensors offered with various cable lengths (1m to 20m) and models (SEC-010 to SEC-200), pricing on request.
  • Additional butterfly valve series (X series, AXO, NW, ISO, CF, SBVM) detailed with flange dimensions, materials (e.g., SUS304 stainless steel), pressure ratings, and sealing types.
  • Valves feature twin-cylinder pneumatic actuators, manual worm and slot mechanisms, and two-stage shaft sealing for durability and minimal leakage.
  • Manual and automatic operation options with position indicators and microswitches available.

Standards and Compliance

  • Valves and flanges comply with international standards including JIS B 2290, ISO 3669, ISO 1609, and CF (ConFlat) bakeable vacuum flange standards.
  • Materials and manufacturing processes ensure high reliability and leak-tight performance suitable for high vacuum applications.

Dimensional and Technical Data

Extensive tables provide critical dimensions such as outer diameter, bolt circle diameter, flange thickness, bolt hole sizes and counts, and port diameters for each valve and flange model. Examples include:

  • VM-NW80AX flange: 60 mm outer diameter, 80 mm bolt circle, 114 mm flange thickness, 44 mm bolt hole spacing.
  • ISO50AXO flange: 30 mm outer diameter, 52 mm bolt circle, 110 mm flange thickness, 4 bolt holes of 9 mm diameter.
  • BVM-CF63AX bakeable flange: 30 mm outer diameter, 52 mm bolt circle, 113.5 mm flange thickness, 8 bolt holes M8.

Installation Best Practices

  • Match flange size and type precisely to application vacuum level and standard compliance.
  • Verify bolt hole size and number for secure mounting.
  • Use manufacturer-recommended tools and installation procedures to avoid damage.
  • Follow bakeable flange guidelines for high vacuum and leak-tight requirements.
  • Ensure proper cable length selection for sensors to maintain signal integrity.

Manufacturer and Document Information

  • Manufacturer: High Light Co., Ltd., Taiwan.
  • Contact: No.106, Gung-Min South Road II, An-Nan District, Tainan City, Taiwan; Tel: +886-6-2460296; Fax: +886-6-247802.
  • Document date: May 6, 2014.
  • Ongoing product improvements and revisions noted; consult manufacturer for latest specifications.

Summary

This technical document serves as a comprehensive reference for engineers and procurement specialists selecting and installing High Light Co.'s butterfly valves, vacuum flanges, and photoelectric sensors. It emphasizes product versatility, vacuum compatibility, detailed dimensional data, and adherence to international standards to ensure proper application and integration into industrial vacuum and pneumatic systems.

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Catalog excerpts

High performance motor drive butterfly valves MBV-LD series-1

www.hig gh-light.com .tw | ec@hig gh-light.com.t tw No.106,Gung-M South Ro II, An-Na District, Ta Min oad an ainan City,Ta iwan 709

 Open the catalog to page 1
High performance motor drive butterfly valves MBV-LD series-2

Motor-dr M riven bu utterfly valve M MBV-LD D-MP series s It is a butterf valve wh i fly hich featur long se res ervice life, low price and high pe a erformance and can be e, on n-off operat tion in various forms. 1. Long serv vice life:5 500,000-1, ,000,000 c cycles 2. Low price e:Low pri and automatic pre ice essure con ntrol 3. High perf formance: :High-effic ciency serv motor and new driven mech anism vo a 4. Various functions:Fully close multi-p ed, position con ntrol, self-o operated co p ontrol for pressure and motor po osition selection.(fou positions for motor ur s r:Right, Left, Front,...

 Open the catalog to page 2
High performance motor drive butterfly valves MBV-LD series-3

4. Except th fully ope position and the fu closed position, the valve ca be stop he en ully an pped in any of y 14 positio at mos Position setting c be don easily with the teac ons st. ns can ne ching box or PC software. . 5. Optional parts for a automatic pressure co p ontrol are available on request. a o . 6. The posit tion of the valve disc element c an be conf firmed from the outsid of the machine bo m de m ody by an ang indicato gle or. 7. The posit tion of the motor can be selecte so that various in ed, t nternal layo outs can be handled e flexibly, a the arr and ranged exh haust syste...

 Open the catalog to page 3
High performance motor drive butterfly valves MBV-LD series-4

System configu uration ※ Included in the valv unit:Va ve alve body、 、Servo mo otor、Serv vo-amplifier r (please refer to th “optiona selection list” other than those above.) he al e ※ The optio onal accessories sha be deter all rmined in accordance with the a a e attached ta able Purchase Guide. e [ Other cor rresponding motors except stan g e ndard moto ] or Ple ease conta us if the products such as o act e s other servo motors ex o xcept that t standa motor a the ard are req quired to b replaced in accord be d dance with the equipm ment use environme nt of your company. e Th change of the spe...

 Open the catalog to page 4
High performance motor drive butterfly valves MBV-LD series-5

MBV-JIS LD-MP Serie dime M S es ension drawing d g No 1: The below is th flange produced in accordan with JIS B 2290 V ote he p n nce Vacuum Flange. No 2: The station typ of the motor is fille in the pa ote pe m ed arentheses behind th model s he (it ca be selec an cted from 4 positions s) Th change of the spe he ecification due to prod d duct improv vement will not be in nformed in advance. www.hig gh-light.com .tw | ec@hig gh-light.com.t tw No.106,Gung-M South Ro II, An-Na District, Ta Min oad an ainan City,Ta iwan 709

 Open the catalog to page 5
High performance motor drive butterfly valves MBV-LD series-6

Commo odity code www.high-lig ght.com.tw | ec@h high-light.com.tw No o.106,Gung-Min S South Road

 Open the catalog to page 6
High performance motor drive butterfly valves MBV-LD series-7

MBV-ISO LD-M Ser M O MP ries dim mension drawing n No 1: The below is th flange produced in accordan with IS 1609 Va ote he p n nce SO acuum tec chnology-F Flange dim mensions. No 2: The station typ of the motor is fille in the pa ote pe m ed arentheses behind th model s he (it ca be selec an cted from 4 positions s) Th change of the spe he ecification due to prod d duct improv vement will not be in nformed in advance. www.hig gh-light.com .tw | ec@hig gh-light.com.t tw P. 7 Taiwan 709 No.106,Gung N g-Min South Road II, An-N District, Tainan City,T Na

 Open the catalog to page 7
High performance motor drive butterfly valves MBV-LD series-8

Item Code www.high-lig ght.com.tw | ec@h high-light.com.tw N No.106,Gung-Min South Road II, A n An-Nan Dis

 Open the catalog to page 8
High performance motor drive butterfly valves MBV-LD series-9

MBV-CF LD-MP Serie dime M F P es ension drawing d g No 1: The below is th flange produced in accordan with IS 3669 Va ote he p n nce SO acuum technologyBa akeable fla anges dime ensions. No 2: The station typ of the motor is fille in the pa ote pe m ed arentheses behind th model s he (it ca be selec an cted from 4 positions s) No 3: Ther is no gro ote re oove on CF flange for leak detection. F40 e Th change of the spe he ecification due to prod d duct improv vement will not be in nformed in advance. www.hig gh-light.com .tw | ec@hig gh-light.com.t tw P. 9 Taiwan 709 No.106,Gung N g-Min South...

 Open the catalog to page 9
High performance motor drive butterfly valves MBV-LD series-10

www.high-lig ght.com.tw | ec@h high-light.com.tw N No.106,Gung-Min South Road II, A n An

 Open the catalog to page 10
High performance motor drive butterfly valves MBV-LD series-11

MBV-NW M W-LD-M Series dime MP ension drawin ng No 1: Plea use the multifunc ote ase e ctional tong (Multigs -Clump ma by Fuj i Technology)of the ade e co ompany during installation. If oth pliers b her beyond the company are used, installation may not be e pe erformed due to the s shape of th pliers. he ange of the specificat e tion due to product im mprovemen will not b informed in advanc nt be d ce. ※ The cha www.hig gh-light.com .tw | ec@hig gh-light.com.t tw P. 11 Taiwan 709 No.106,Gung N g-Min South Road II, An-N District, Tainan City,T

 Open the catalog to page 11
High performance motor drive butterfly valves MBV-LD series-12

Commod dity code www.high-lig ght.com.tw | ec@h high-light.com.tw N No.106,Gung-Min South Road II, A n An-Nan District, Ta ainan

 Open the catalog to page 12
High performance motor drive butterfly valves MBV-LD series-13

Motor-dr M riven bu utterfly valve(MBV-L LD-MP P) Multi-sta M ation sy ystem purchas guide p se e Pu urchase gu uide of mot tor-driven butterfly va b alve (MBV-LD-MP) multi-station system m n Ex xcept fully closed and fully open on the servo amplifier equipped with the motord ned e -driven bu utterfly valv (MBV-LD-MP), 14 stations c be set at most. A superior s ve can system suc as a ch se equencer s sends a sig gnal, so tha the open at ning of any station ca be adjus y an sted rapidly and y sm moothly. If s station set tting is requ uired, optio onal acces ssories suc as PC so ch oftware or...

 Open the catalog to page 13
High performance motor drive butterfly valves MBV-LD series-14

A. Station se etting by m means of PC software e No Pic no o PC set soft tware (setting) ) Content t be set Figures in the parentheses are the quantity. to e 「TBVST-F FT-JP-SET」 ftware。TBVS ST-FT-JP(or EN) (1)  conv verter。ADP-1 (1)  CD sof  SIO lin ne。RP9041-0 010(1M) (1)  Interface c converter 「TBVST-F FT-EN-SET」 Descrip ption / Rem marks * and  shall be set into 1m, and if the length is insufficient, it can be selected from the a attached table (list of option accessorie (sold separ e nal es) rately) B. Station se etting by m means of te eaching bo x No Pic no o 5 Descrip ption / Rem...

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High performance motor drive butterfly valves MBV-LD series-15

Option list of moto t or-driven butterfl valve MBV-LDn ly -MP 1. MOT/ENC extensio line (set on tting) It is the cab used for connectin the valv and t ble ng ve th servo amplifier. he Commodity co ode 2. Parallel c 2 connection cable n It is the cab used for power su t ble upply of the servo e amplifier. a Commodity code 3. 1 PC so 3 oftware (setting) Commodity code T TBVST-FT-JP P-SET T TBVST-FT-EN N-SET [P softwar standard setting attachment] PC re d ] ①ADP-1 (conv ① version adapte er) ③SIO cable ③ 2 Teach hing box Commodity code Rema arks stan ndard settin attachm ng ment] ※ 3.1 and 3 are gen...

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