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Ultrasonic Wire Cleaning

Ultrasonic Wire Cleaning

Ultrasonic Wire Cleaning

Product catalog summary
Introduction
Hielscher Ultrasonics offers turnkey ultrasonic cleaning systems tailored for wire and tape cleaning. These systems are designed to provide powerful and reliable cleaning through the use of ultrasonic technology.

Ultrasonic Cleaning Principle
Ultrasonic cleaning utilizes cavitation, which is generated by ultrasonic waves in liquids. This process creates vacuum bubbles that implode, resulting in high pressures and temperatures that loosen impurities from surfaces. The cleaning is enhanced by high amplitudes and low ultrasonic frequencies (approximately 20kHz).

System Design and Features
The systems are compact and can be integrated into existing production lines. They include components such as cleaning liquids, pumps, heaters, filters, oil-skimmers, and air-wipes for drying. The entire system is constructed from stainless steel to prevent corrosion and includes a sound protection cover to minimize noise emissions.

Customization and Operation
Systems can be customized to fit specific space constraints and line heights. They are equipped with PLCs for automatic operation control, allowing for smooth operation and minimal manual intervention. The systems are designed for continuous operation and can handle various cleaning speeds.

Ultrasonic Processors and Sonotrodes
Ultrasonic processors are designed for industrial use, converting electrical energy into mechanical oscillations efficiently. Sonotrodes are specifically designed for cleaning continuous profiles like wires and tapes, achieving high power densities. They can clean multiple wires simultaneously and are available in custom designs for larger materials.

System Components and Options
DRS systems include separate cleaning and rinsing circuits with filter cartridges and optional oil skimmers. They are equipped with heating elements for effective cleaning. Optional components such as belt filter units and special drying modules are available to meet customer demands.

Contact Information
For more information, customers can contact Hielscher Ultrasonics GmbH in Germany or Hielscher USA, Inc. in the USA. Detailed contact information is provided for inquiries and assistance.
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Catalog excerpts

Ultrasonic Wire Cleaning-1

Ultrasound Technology

 Open the catalog to page 1
Ultrasonic Wire Cleaning-2

ultrasonic cleaning - powerful and reliable cleaning of continuous materials, such as wire and tape. The effect of the cavi- tation generated by the ultrasonic power removes impurities like oil, grease, soaps, stearates or dust. In addition, the pollution particles are dispersed into the cleaning liquid. By that, a new adhesion to the material to be cleaned is avoided and the parti- cles are flushed away. By the use of innovative ultrasonic technology, very strong cavitation fields are generated, so that very good cleaning results at high line speeds can be accom- ultrasonic power to a low liquid...

 Open the catalog to page 2
Ultrasonic Wire Cleaning-3

ultrasonic processors and sonotrodes The ultrasonic processors were desi- gned for industrial heavy duty use. They have a high efficiency in the con- version of electrical energy to mecha- nical oscillations. They were constructed to operate continuously; and they are splash water proof - just in case. Their individual power of up to 4000 Watts allows for very high oscilla- tion amplitudes, that are needed for an effective cleaning. The number of ultra- sonic devices needed, depends on the number and diameter of the wires to be cleaned, as well as on their pollu- tion, and on the desired line...

 Open the catalog to page 3
Ultrasonic Wire Cleaning-4

reply form for the cleaning of wires, tapes and profiles basic data first name line speed (m/min) cleaning objective our product and application spectrum ultrasonic industry processors ultrasonic dispersing systems ntensive cleaning Please visit our website at Your contact: respective information or contact us. We will be pleased to advise you Ultrasound Technology Hielscher Ultrasonics GmbH Sales Dept. Email [email protected] Email [email protected]

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.