JAG SHIELD

JAG SHIELD

JAG SHIELD

Product catalog summary
Introduction
Hexonic introduces the SHIELD Plate & Shell Heat Exchanger, featuring an innovative jagged pattern on the heating plate. This design enhances flow turbulence and increases the heat exchange area, resulting in a more compact, lighter, and efficient device customizable to individual requirements.
Applications
The SHIELD Heat Exchanger is suitable for various applications, including CIP systems, economizers, gas heaters and coolers, industrial cooling and heating systems, vapor condensation, fuel oil heaters, chemical processes with aggressive media, oil coolers and heaters, and the refrigeration industry.
Advantages
The heat exchanger offers high resistance to temperatures and pressures, a high heat exchange surface, and is available in various options. The jagged design increases heat transfer efficiency by up to 10% and reduces pressure drop for high flow patterns.
Technical Features
The plate pack is enclosed in a solid structure, joined using laser and TIG welding methods for leak-proof and stress-resistant construction. Vacuum brazing is an option for enhanced strength and reliability. The plates are made from materials like stainless steel 316L, titanium, Hastelloy C-276, and others upon request.
Technical Data
Materials for heating plates include stainless steel, titanium, Hastelloy, and more. Shell materials include carbon steel and stainless steel. The product offers variations such as openable and non-openable designs. Working parameters include a maximum temperature of 250°C, minimum temperature of -196°C, maximum pressure of 45 bar, and minimum pressure of -1 bar.
Model Specifications
Models vary in distance between ports, maximum number of plates, plate connections, shell connections, and typical shell diameter. For example, the JR-03 model has a port distance of 132 mm and a maximum of 100 plates.
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Catalog excerpts

JAG SHIELD-1

SHIELD PL ATE & S H E LL HEAT EXCHA N G ER S

 Open the catalog to page 1
JAG SHIELD-2

Driven by a passion for innovation, Hexonic has provided effective heat transfer solutions for various applications. Our experienced engineers work closely with customers to create new products and find the most efficient heat transfer methods. From that passion a new product has been born – SHIELD Plate & Shell Heat Exchanger with inventive jagged pattern of a heating plate. Breaking new ground solution brings not only enhanced flow turbulence but also increased heat exchange area. Together it gives more compact, lighter but most of all more efficient device which can be customized to your individual...

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JAG SHIELD-3

T H E I N N OVAT I V E J A G D E S I G N I S T H E R E S U LT O F OV E R SIX YEARS OF RESEARCH A N D D E V E L O P M E N T. In search of optimal strength and thermal characteristics of the JAG geometry, a series of computational fluid dynamic analyses were performed. Together with other calculations and tests of prototypes they allowed to determine the precise channel performance in a plate and shell heat exchanger. Final tests confirmed that designed by Hexonic innovative corrugation JAG pattern delivers up to 10% higher efficiency than the standard one. It is designed to substantially increase...

 Open the catalog to page 3
JAG SHIELD-4

REINFORCED PLATE CONSTRUCTION A plate pack is enclosed in a solid structure. The plates are joined in pairs using the laser welding method, and the plate pack is created by a robotic TIG welding system, making the unit leak proof and resistant to variable loads and thermal stresses. VACUUM BRAZING FOR ENHANCED STRENGTH AND RELIABILITY Additionally, there is the option of using vacuum brazing as a supplementary method for joining and reinforcing the plates, which allows for a significantly larger contact surface and increases the device’s strength. All of the plates are joined along the entire...

 Open the catalog to page 4
JAG SHIELD-5

LIFTING LUGS SHELL SIDE CONNECTIONS

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JAG SHIELD-6

Max no of plates Distance between ports mm Plate connections Typical shell diameter HEATING PLATES MATERIAL BRAZING MATERIAL — HASTELLOY C-276 — STEEL 254SMO —  DUPLEX LDX 2101 (1.4162), 2304 (1.4482) — OTHER UPON REQUEST —  CARBON STEEL — STAINLESS STEEL 316L (1.4404) — OTHER UPON REQUEST — HIGHER UPON REQUEST PRODUCT VARIATIONS: ACCESSORIES — INSULATION —

 Open the catalog to page 6

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.