JAG heat exchangers applications
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choose application COSMETIC INDUSTRY BREWING INDUSTRY

MAIN APPLICATION DESCRIPTION The perfume production begins with selecting high-quality natural and synthetic ingredients, which are precisely weighed and mixed according to the manufacturer's formulation. The mixture undergoes maceration, allowing the components to blend and develop their full scent. Filtration removes impurities and ensures a clear 
 and smooth product that is later cooled and aged. The Heat Exchanger’s task 
 is to cool the filtered perfume mixture to a specific temperature to enhance 
 its stability and begin the aging process to further develop its complexity 
 and...

The task of the heat exchanger was to cool 4m3/h 
 of the mixture (ethanol, essential oil, and demineralized water) from a temperature of 25°C to a negative temperature of -5°C using an aqueous solution of ethylene glycol at -8°C. The result was a pinch temperature of 3K, which indicates a highly efficient heat exchanger system where the minimum temperature difference between 
 the hot and cold streams is just 3 Kelvin, reflecting optimized energy recovery. This strategic step 
 in the production process helps to maintain the fragrance's quality, stability, and integrity, ensuring that the...

Maintains original scent profile. Enhanced Stability Keeps quality over time. Improved Efficiency Optimizes production processes. Consistent Quality Ensures batch-to-batch consistency. Extended Shelf Life Allows longer storage without quality loss

standard solution

Selecting materials compatible with perfume ingredients and resistant to corrosion. Implementing the heat exchanger in the perfume production process facilitates preserving fragrance integrity and enhancing product stability, resulting in consistent quality and extended shelf life. This efficient cooling method optimizes production processes, ensuring each batch maintains its original scent profile and quality over time. Designing the heat exchanger for easy cleaning and maintenance to prevent contamination 
 and ensure perfume purity. Ensuring the materials do not react with or absorb...

input data

HEAT EXCHANGER PARAMETERS Combined plate and frame heat exchanger 
 JFB-015-P10 3/1-50 with different number of channel arrangements on both sides (flow arrangements side 1: 8x3, flow arrangements side 2: 25x1). 
 A total number of 50 heating plates 
 with H channels and a fluid volume of 20,3 l. frame material 
 – stainless steel AISI 316L (1.4404) gasket material
 – epdm ht M A X I M U M W O R K I N G P A R A M E T E R S 
 OF THIS TYPE OF HEAT EXCHANGER max. temp. 170°C

CONNECTION SIZE DIN11851, SMS, CLAMP AISI 316 L

a d v a n t A g e s 
 of our solution Allows for significantly different fluid flow rates 
 on both sides Significantly reduced pressure loss 
 on the high-flow side Enables cleaning of the heat exchanger from the CIP station 
 with the same efficiency 
 as during production Approximately 15% cheaper 
 than traditional solutions Return on investment 
 after j

O T H E R A D V A N T A G E S 
 OF THIS PRODUCT high level of hygiene effective energy recovery made of stainless materials corrosion resistance

other applications dairy with sanitary

PRODUCTION C o o l i n g a n d h e a t r e c o v e r y l i n e 
 i n t h e p r o d u c t i o n o f w o r t a f t e r 
 the brewing proc

MAIN APPLICATION DESCRIPTION Beer wort is an intermediate product in the brewing process. This substance is obtained by milling malt, which is later mixed with water and heated 
 to allow enzymes to convert the starches into fermentable sugars. 

 After mashing, the resulting sweet liquid, wort, is boiled with hops. 
 During boiling, the wort is sterilized and acquires bitterness. The next stage is fermentation, which requires the wort to be cooled to the appropriate temperature. Heat exchangers are used for this purpose, providing rapid 
 and efficient cooling. After cooling, the wort is...

The cooling process of beer wort is one of the crucial stages of brewing, as it minimizes the risk of infection and limits the possibility of unwanted flavors. After boiling, the wort must quickly reach a temperature suitable for fermentation, usually between 18–24°C for top fermentation (ale) or 7–12°C for bottom fermentation (lager). A heat exchanger, most commonly a plate and frame type, is used for cooling, 
 as it allows the transfer of thermal energy from the hot wort (99°C) to cold water (10°C), cooling the wort to 20°C due 
 to the temperature difference between the two fluids 
 in...

standard solution

Providing a multifunctional food-grade heat exchanger with compact dimensions that meets high thermal efficiency requirements. The primary objective was the two-stage cooling of the wort using two independent cooling sources and heat recovery. Using a heat exchangerensured the process continuity 
 and increased its efficiency improved beer quality,, and reduced the risk of contamination.What is more, our solution helped to reduce costs, assembly, and service time, and save the amount of space in the installation. 
 Thanks to this solution, we enhanced our standard offerings by incorporating...

input data

HEAT EXCHANGER PARAMETERS M A X I M U M W O R K I N G P A R A M E T E R S 
 OF THIS TYPE OF HEAT EXCHANGER max. temp. 150°C technical specifications Total volume all sections [litre] Total number of plates Total heat transfer area [m2] Plate material Gasket material Connections product side Connections medium side Intermediary plates STD Stainless steel AISI 304 4 mm AISI 3

Beer wort Beer wort Flowrate [t/h] Pressure drop [kPa] Heat exchannged [kW] Surface margin [%] Plate arrangement (passeschannels) Number of plates 
 / thermal length Effective heat surface [m2] Volume [litre]

CONNECTION SIZE DIN11851, SMS, CLAMP AISI 316 L

a d v a n t A g e s 
 of our solution Space saving Adaptable construction Easy assembly A smaller number 
 of necessary connections Costs reduction modification of an existing product made it possible to create a new exchanger tailored to the customer's need