JAD heat exchanger applications
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SHELL AND COIL HEAT EXCHANGERS JAD CHOOSE APPLICATION INDUSTRIAL INSTALLATIONS

INDUSTRIAL INSTALLATIONS LPG EVAPORATOR IN INDUSTRIAL INSTALLATIONS

MAIN APPLICATION DESCRIPTION JAD heat exchangers are used in liquid gas installations as LPG evaporators. They perform in industrial installations that utilize gas in production processes, such as ceramic tile production. JAD heat exchangers, combined with a control system featuring a solenoid valve for regulating gas flow, offer an alternative to conventional evaporation systems. In the case of high-power systems, evaporation does not occur spontaneously in the tank using energy taken from the environment (as in typical LPG cylinders), instead, the phase change takes place in a separate...

DETAILED APPLICATION DESCRIPTION LPG is stored in external tanks. Hence, the temperature of liquid LPG for above-ground tanks depends on the external ambient temperatures, which in Poland range from -20°C (winter) to +30°C (summer). LPG pressure depends on ambient temperature and ranges from 1,4 to 10 barg. LPG must be evaporated and heated to 40°C. The condensing boiler acts as a heating source in this application and the heating medium is propylene glycol 40%. The evaporator must be designed to work both in winter and summer mode. SHELL AND COIL HEAT EXCHANGER JAD X 2.11 MF.PRO.SS JAD X...

Liquid gas enters the JAD Heat Exchanger from a tank on one side, while glycol from the condensing boiler flows in on the other side. The heat exchange occurring in the JAD causes the gas to evaporate, ensuring safety and proper operation of the systems.

Meeting the customer’s specific requirements for different working modes (pressure, flow, volume flow). The heat exchangers in this application ensure operational safety and process stability. The outcome of the entire project was establishing a collaboration with this customer, who placed JAD heat exchangers in LPG installations. Defining the worst operating conditions (LPG pressure and operating temperature) for thermodynamic calculations. Selecting a device to function properly in extremely different operating conditions. SOLUTIONS We made calculations to select the heat exchanger for...

INPUT DATA SUMMER CONDITIONS

INPUT DATA WINTER CONDITIONS

HEAT EXCHANGER PARAMETERS Heat exchangers use as evaporators in liquid LPG installation. LPG flow range is from 100 to 575 kg/h. Heat load range is from 14 to 80 kW. TYPE – FULLY WELDED SHELL AND COIL HEAT EXCHANGER MATERIAL TYPE – STAINLESS STEEL 316L (1.4404) TUBES (LPG) SIDE – DESIGN PRESSURE PN25 SHELL (GLYCOL) SIDE – DESIGN PRESSURE PN16 MAXIMUM WORKING PARAMETERS OF THIS TYPE OF HEAT EXCHANGER M A X . T E M P . 250°C M I N . T E M P . -20°C M A X . P R E S S U R E

ADVANTAGES OF OUR SOLUTION THE ASYMMETRICAL DESIGN ALLOWS FOR THE USE OF WORKING MEDIA WITH DIFFERENT VOLUMES (GAS/LIQUID). HIGH RANGE OF TEMPERATURES AND OPERATING PRESSURES LOW PRESSURE DROP WHILE MAINTAINING TURBULENT FLOW SAVING SPACE, SMALL FOOTPRINT

OTHER ADVANTAGES OF THIS PRODUCT HIGH EFFICIENCY AND LOW-PRESSURE DROP NON-DISMOUNTABLE WELDED CONSTRUCTION MADE OF HIGH – ALLOY AUSTENITIC STAINLESS STEEL

OTHER APPLICATIONS STEAM CONDENSER BIOMETHANE COOLER CENTRAL HEATING AND DOMESTIC HOT WATER SYSTEM TECHNOLOGICAL, COOLING AND INDUSTRY INSTALLATIONS

CIP CLEANING IN PLACE IN THE FOOD SECTOR-PLANT FOR THE PRODUCTION OF DAIRY PRODUCTS.

MAIN APPLICATION DESCRIPTION Cleaning of internal surfaces of installations and equipment post-production carried out by Clean-In-Place (CIP) stations. CIP technology is used across various industrial sectors, including the food, pharmaceutical, chemical, and petrochemical industries. In the food sector CIP systems are essential for maintaining high hygiene standards, and process automation minimizes the risk of microbiological contamination. In the pharmaceutical industry, CIP ensures compliance with rigorous hygiene and sterility standards, requiring high-quality equipment construction...

In the chemical and petrochemical sectors, CIP cleaning stations are simpler, since hygiene requirements are not as strict, and cleaning occurs during technological downtime. Heat exchangers in each industry are tailored to specific needs, providing the appropriate temperature of cleaning solutions for an effective cleaning process. Heat exchangers play a crucial role in the CIP process as they enable effective heating of cleaning solutions. These solutions achieve their highest effectiveness within a specific temperature range provided by the device's information sheet. Heat exchangers...

DETAILED APPLICATION DESCRIPTION The customer needed a heat exchanger for the CIP station, that will efficiently heat the cleaning medium to 80 °C in one of the production processes in the food industry. The customer's requirement is a flow rate capacity of 30,000 l/h for the cleaning agents. SHELL AND COIL HEAT EXCHANGER JAD X 9.88.08.85

SINGLE-TRACK CIP WITH A SHELL AND COIL HEAT EXCHANGER

Proposing a solution that ensures the required performance and reduces the heating times of cleaning solutions, while simultaneously extending the durability of the system by selecting a robust heat exchanger resistant to aggressive media. The implementation of our JAD heat exchanger in CIP stations has resulted in meeting the customer's needs for proper and hygienic maintenance of the production line and savings in maintenance time for the entire station. Replacement of plate heat exchangers with shell-and-coil heat exchangers for CIP cleaning stations – in biotech production using...

INPUT DATA

HEAT EXCHANGER PARAMETERS Heat exchanger used in a CIP station. Capacity 30,000 l/h, steam pressure 4 bar, power 1 MW. Operating conditions – the cleaning medium is heated in the circuit – the heated medium is on the way directly to the object for cleaning. TYPE – FULLY WELDED SHELL AND COIL HEAT EXCHNAGER MATERIAL TYPE – STAINLESS STEEL 316L (1.4404) CONNECTION PIPES – CONDENSATE SIDE – FLANGE DN100 PN16 – SHELL SIDE – FLANGE DN100 PN16 MAXIMUM WORKING PARAMETERS OF THIS TYPE OF HEAT EXCHANGER M A X . T E M P . 250°C M I N . T E M P . -20°C M A X . P R E S