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IRT INDUSTRIAL SOLUTIONS

IRT INDUSTRIAL SOLUTIONS
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IRT INDUSTRIAL SOLUTIONS

Product catalog summary
Superior Curing Technology
IRT dryers utilize short-wave infrared (IR) technology to enhance paint finishing production times by ensuring complete drying from the inside out, minimizing heat loss and ensuring efficient energy transfer.
Hedson Technologies Overview
Hedson Technologies, a leader in automotive refinishing since the 1960s, offers ISO-certified products for safety and environmental compliance, operating globally in nearly 80 countries.
Product Features and Applications
IRT ovens are designed for compact spaces, providing rapid heating ideal for automotive applications such as drying tunnels and spot repair systems.
Laboratory Resources and R&D
Hedson provides resources for drying simulation and development, focusing on efficient heat transfer and surface coating for industries like automotive and aerospace.
Automotive Industry Solutions
IRT's solutions optimize productivity and safety with shortwave IR technology, reducing energy consumption and space requirements.
Spot Repair and Mobile Dryers
IRT offers flexible spot repair dryers like AutoSpot and MiniSpot, providing efficient curing processes.
Technical Specifications
IRT mobile dryers feature automatic temperature control and laser-guided positioning, available in various models for specific needs.
Customized Solutions
IRT offers customized solutions with features like double pyrometers and laser positioning for enhanced precision.
Overview of IRT Rail Systems
IRT rail systems optimize space and efficiency with customizable components for specific industrial settings.
IRT UVA and IR-UVA Dryers
Mobile UVA dryers and combined IR/UVA models offer high-intensity curing with safety measures like ozone-free lamps.
PowerCure and IRT-Boosters
PowerCure systems save energy with controlled infrared configurations, while IRT-Boosters enhance production rates.
IRT SingleHeater Systems
The modular SingleHeater system offers precise heating with options for automatic control and different reflector profiles.
Project Examples
Examples include applications in door manufacturing, automotive, aerospace, and railway tracks, demonstrating IRT's versatility and effectiveness.
Overview: The document details specifications and applications of IR drying and curing systems by Hedson Technologies, designed to enhance productivity and ensure high-quality results.
1. IR Shortwave Dryers: Installed in crossbars with motorized motion for accessibility, dimensions: 22000 x 7000 mm.
2. Swingarm Dryer: Features a knuckle jib and articulated swing arm for minimal dead space in automotive spot repairs.
3. O-System Dryers: Equipped with ergonomic arms and Herkules Lift for automotive spot repair spray booths.
4. 3-Point Laser Add-On: Provides visual guidance for correct distance and angle.
5. Auto B-Columns: Used for heating B-columns in automotive assembly.
6. Conveyor with IRT PowerCassette: For coil coating on conveyor belts.
7. IRT PowerCassette: Used for drying paint on composites in aviation.
8. Roof Heater: Cures paint on automotive ceilings.
9. Mobile IRT-Booster: For outdoor oven manufacturing.
10. Tube Crosslinking: Crosslinks plastic tubing using infrared heat.
11. Internal Pipe Curing: Cures surface coating inside pipes for the energy industry.
12. Truck Cabin Dryer: For off-line spot repair in truck assembly.
13. Multiple Line IRT Oven for Powder Coating: Cures parts of varying heights in interior decoration manufacturing.
14. IRT-Booster: Boosts powder coating line in lifting equipment manufacturing.
15. Motorized Arm: Used in the automotive industry.
16. Telescopic Mobile: For off-line spot repair inside vans.
17. Large-Scale Mobile: Suitable for all types of curing, heating, and drying.
18. U-System Rail Dryers: For automotive industry spot repair.
Company Information: Hedson Technologies is a leading supplier of curing, lifting, and cleaning systems, known for innovative solutions that enhance productivity and protect workers.
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Catalog excerpts

IRT INDUSTRIAL SOLUTIONS-2

SUPERIOR CURING TECHNOLOGY No other piece of equipment improves paint finishing production times as dramatically as IRT dryers. IRT is a cost effective and proven technology which ensures 100% dry products before handling. All IRT dryers use short-wave technology. This, together with the unique range of reflectors such as IRT FreeForm gold coated reflectors, provides the best heat transfer possible. Short-wave IR has several other advantages. It is easy to control, provides full heat immediately and penetrates the paint completely. The paint cures from the inside and out without retaining solvents...

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IRT INDUSTRIAL SOLUTIONS-3

SHORTWAVE INFRARED IRT-BOOSTER Paint lines IRT SINGLEHEATER IRT modular system E-mail: [email protected] • www.hedson.com 3

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IRT POWERCASSETTE IRT PowerCassettes are configured to application, designed to suit specific customer requirements. SAFETY AND CERTIFICATION For your safety, we make sure all our products are certified, no matter where in the world you decide to use the equipment. We are always up-todate with all European and US standards and are ISO certified since 1998. Our global network of distributors assist on a national level with installation and service hubs in many countries. Most of our products are certified according to national standards and third party approved (for example GS, S, ETL). IRT´s...

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IRT INDUSTRIAL SOLUTIONS-5

SHORTWAVE INFRARED By peaking in the shortwave range in combination with highly flexible intelligent software, IRT secures versatile heating transfer advantages for all industry requirements. The temperature of the IR emitter gives the IR radiation in shortwave / mediumwave / longwave The shortwave range is 0.76-2 μm (appr 3530ºC-1170ºC) Our equipment is in the center of this span to ensure maximum pos sible shortwave energy within the shortwave range; 1.2 μm, 2170ºC With IRT shortwave technique, you will reach full power within 1 second. That is 0-100% in only 1 second! Unrivalled. And it works...

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IRT IR/UV COMBINATION UVB/UVC radiation is handled in closed ovens to produce quick high-quality surface coating on wood and plastic. IR preheats for a more effective process. IRT ADHESIVE HEATING IRT SingleHeaters are used to cure glue on train tracks to reach perfect adhesion and faster process. IRT POWERHOOD, PAPER LAMINATION IRT PowerHoods are used to carefully monitor the moisture profile on paper and board, the exact right amount of heat is added to create a perfect flat product with an even moisture level. IRT PREHEATING WOOD SURFACE Process speed is increased when IRT technique is used...

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LABORATORY RESOURCES Custom-built heat transfer solutions for every industrial sector Our products are internationally recognized and highly valued. We offer laboratory resources for drying simulation and evaluation, prototype manufacturing, development, design and project resources. We offer leading edge competence within heat transfer and surface coating with many years of cooperation from a wide range of manufacturing industries. IRT supplies turnkey projects such as candy coating, heat expansion of parts for the aerospace industry, laminated board flattening and moisture profile monitoring,...

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IRT INDUSTRIAL SOLUTIONS-8

AUTOMOTIVE INDUSTRY High profitability in the automotive industry is obtained by efficient processing. To provide maximum productivity, the best possible use of floor space has to be considered, but also taking into account health and safety regulations. Based on longterm cooperation IRT has created a customized range of automotive heating equipment. All IRT dryers are based on infrared shortwave technology combined with unique 24 K gold coated reflectors providing the best heat transfer. A unique combination of product innovation and expertise provides IRT´s customers with increased productivity,...

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IRT INDUSTRIAL SOLUTIONS-9

ENDLESS APPLICATIONS IRT is high performance heat transfer equipment that speeds up the workflow and reduces energy consumption. Careful consideration of heating requirements results in effective, high quality finishing and energy consumption savings. The applications are endless; Drying plastics, drying wax injection, drying anti-corrosion Flash-off base coat Curing primer/clear coat/decor coat Curing roof ditch material Embossing interior plastics Pre-heating hoods, doors, acoustic dampening mats for hoods Heating before disassembling windshields Curing windshield glue With the arm moving vertically...

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IRT FLEXIBLE SPOT REPAIR DRYERS Efficient solutions that improve the workflow IRT AUTOSPOT INFRARED DRYER ■ Combine manual and stationary curing for those difficult to reach spaces ■ Register and regulate the high-quality curing process for trackable results and energy consumtion data ■ Process control saves energy, time and space ■ 2 kW, 1 Ph IRT MINISPOT INFRARED DRYER ■ Quick and easy-to-use, on-line and off-line spot repair for small defects etc ■ Super small, ergonomic, manual high temperature heater ■ Weight 0.8 kg ■ Up to 170°C in 30 s* ■ 400W, 1 Ph *On white hood, distance appr 3 cm from...

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IRT QUICKSPOT ON-LINE DRYERS Time saving, infrared spot repair in less than 3 minutes On-line speed-curing of shallow grain defect spot repairs (up to Ø 5 cm)* Support distances for ergonomic handling Space saving; take spot repair on-line Process control with self-instructive, easy-to-use default menus Retouching finishing repairs in compliance with quality standards *Used in combination with a mini spraygun for small size spot repairs IRT QUICKSPOT 6 INFRARED DRYER 6 kW, 3-Ph, 170º-190ºC. Control unit on mobile parking station. HIGH QUALITY SPOT REPAIR 15 seconds: Prep (water sandning) 67 seconds:...

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IRT INDUSTRIAL SOLUTIONS-12

IRT PCAUTO MOBILE DRYERSSuitable for lowbake applications (up to 110°C) Environmentally friendly, efficient use of energy with 24 carat gold-coated reflectors and powerful ventilation, giving the lamps a service life of up to 20,000 operating hours. FreeForm reflectors for an unsurpassed drying surface. Clear display with graphics showing the exact curing process and 15 self-instructive programs for plastic/ metal/water/solvent in 18 languages. The arm is self-locking and angled to provide increased reach. ■ Automatic temperature control ■ Fan cooled cassette heads for increased operator safety...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.