IntroductionHedson Technologies, a leader in the automotive refinishing industry since the late 1960s, is renowned for innovations such as infrared
dryers and spray gun cleaners. The company adheres to ISO-9001 and ISO-14001 standards, emphasizing safety and environmental responsibility. Acquired by Mellby Gård Innovation och Tillväxt AB in 2014, Hedson operates in nearly 80 countries worldwide.
Product Overview
Hedson's product range, including brands like Drester, Herkules, and IRT, is designed to enhance efficiency and profitability in automotive workshops. Key benefits include energy savings, increased throughput, reduced cycle times, and improved quality.
Curing Equipment
IRT by Hedson offers infrared and UV curing solutions that optimize workshop space and reduce energy consumption. Ceiling-mounted dryers are noted for their space efficiency and effective heat distribution.
Paint Booth Equipment
IRT provides fixed curing installations for specific panels, reducing energy use. Herkules offers mobile lifts and trolleys to facilitate vehicle movement, enhancing workflow efficiency.
Ergonomics, Logistics & Working Environment Equipment
Herkules lifts and dust extraction systems improve workshop ergonomics and air quality, contributing to a healthier work environment.
Mixing Room Equipment
Drester by Hedson provides gun cleaners and additional equipment for space-constrained mixing rooms, ensuring superior cleaning performance and minimizing chemical exposure.
Infrared & UV Curing Technology
IRT dryers feature short-wave IR technology with gold-coated reflectors for superior heat distribution and reduced energy consumption. The technology is user-friendly, with pre-set and customizable programs for various paint materials.
Technical Specifications
Specifications for various IRT models include power output, voltage, and curing times, designed for efficiency with features like digital timers and adjustable cassettes for optimal curing.
Conclusion
Hedson Technologies offers comprehensive solutions for automotive refinishing, focusing on efficiency, quality, and environmental responsibility. Their products are engineered to meet the high demands of professional customers worldwide.
Technical Specifications
Detailed specifications for IRT curing equipment models, including IRT 3-1 PcD, IRT 3-2 PcD, IRT 4-1 PcAuto, and IRT 4-2 PcAuto, are provided. Key parameters include frequency, current, output power, fuse ratings, and maximum cassette height. Voltage options vary across models, supporting different regional standards.
Product Features
IRT PcAuto models feature advanced technology such as temperature measurement, laser circle, and digital distance sensors, allowing precise control and monitoring of the curing process. The equipment supports 18 languages, enhancing usability across regions.
Consumables
Consumables such as IR lamps, UV lamps, and air filters are listed with part numbers for easy reference, essential for maintaining equipment performance and longevity.
UVA Curing EquipmentIRT UVA series offers
mobile dryers with high-intensity UVA lamps for curing paint materials, designed for small to medium areas with ozone-free lamp designs and protective glass.
Combination IR-UVA Models
IRT Combi models combine shortwave infrared and UVA radiation, offering flexibility for different curing needs with pre-programmed settings for various paint materials.
Rail Systems
IRT Rail Systems provide a space-saving solution for workshops, allowing easy maneuvering of heaters into optimal curing positions, integrating electric power supply into the rails for enhanced safety and efficiency.
Curing Times
Curing times for different materials are outlined, emphasizing the efficiency of the IRT PcAuto series, offering rapid curing capabilities.
Conclusion
IRT curing equipment by Hedson is designed for high performance and efficiency, with advanced features catering to diverse curing requirements. The combination of infrared and UVA technologies, along with customizable rail systems, makes these products versatile for various industrial applications.
OverviewThe document provides detailed technical specifications and operational guidelines for various IRT infrared and UVA
curing systems, including the IRT 3-20 PCD, IRT 4-10 PCAUTO, IRT 4-20 PCAUTO, and IRT Combi 4-10 & 4-20 IR-UVA. It also covers the IRT PowerCure system and Drester gun cleaners by Hedson.
Specifications- IRT 3-20 PCD: Operates at 200-230V or 400V, with a frequency of 50-60 Hz, and an output power of 6 kW.
- IRT 4-10 PCAUTO: Supports multiple voltages with a consistent output power of 6 kW.
- IRT 4-20 PCAUTO: Offers higher power output at 12 kW, suitable for larger curing areas.
- IRT Combi 4-10 & 4-20 IR-UVA: Combines infrared and UVA radiation, featuring pre-programmed settings for various paint materials.
Procedures- Installation involves selecting appropriate rail systems and components such as side rails, cross rails, and vertical arms.
- IRT PowerCure systems are designed for efficient paint curing, reducing energy consumption and curing times significantly.
Norms and Recommendations- Ensure proper voltage and current settings as per the technical data for each system.
- Utilize the IRT PowerCure system to optimize energy use and reduce the need for multiple spray booths.
Key Features- IRT systems offer advanced control units with program selection and time counters for lamp life.
- PowerCure systems feature intelligent software for adaptive curing based on paint type and vehicle size.
- Drester gun cleaners provide superior cleaning performance with patented components.
Safety and Maintenance- IRT systems include safety features such as emergency stops and overspray protection.
- Regular maintenance of lamps and filters is recommended to ensure optimal performance and longevity.
Overview
The document provides detailed information on the Drester Boxer series by Hedson, which includes gun cleaners designed for both solvent-based and water-borne cleaning. These cleaners are equipped with features to enhance efficiency, durability, and user-friendliness.
Main Features- Automatic and manual cleaning options with flow-through brushes and rinse nozzles.
- Patented magnetic gun holder for easy fixation and protection of air channels.
- Models available for solvent-based, water-borne, or combination cleaning.
- Equipped with air pressure regulators, water traps, and foot-operated pumps to reduce solvent consumption.
Technical Specifications- Compressed air requirements: 7–12 bar (110–180 psi), 250 l/min (9 cfm).
- Ventilation capacity varies by model, with options for extensions.
- Weight and dimensions differ across models, with compact and full-size options available.
Models and Options- Boxer Double Combo: Compact unit for both solvent-based and water-borne cleaning with two independent stations.
- Boxer Triple Combo: Full-size unit with three independent stations.
- Boxer Quattro Combo: Full-size unit with four independent stations.
- Additional options include magnetic gun holders, extension tubes, and various adapters.
Efficiency and Sustainability- Re-circulating solvent and clean solvent processes save time and resources.
- Automatic agitation and waste water evacuation features enhance efficiency.
Additional Products- Drester 1000: Known for robustness and user-friendliness, with a built-in waste recycling system.
- Drester 1050 and 2600: Designed for water-borne paints, featuring pre-wash brushes and rinse guns.
Conclusion
The Drester Boxer series offers a range of models and features tailored to different cleaning needs in body and paint shops, emphasizing efficiency, reliability, and sustainability.
Technical Specifications
The document provides detailed specifications for various Drester gun cleaning models by Hedson, including the Drester 3600, Drester 8000, and Drester X-series. Key specifications include dimensions, air consumption, extraction capacity, air supply requirements, and weight. For instance, the Drester 8000 has a height of 990 mm, width of 700 mm, and air consumption of 250 l/min.
Cleaning Features
The Drester 3600 and 8000 models are designed for efficient cleaning of spray guns, with features such as automatic cleaning with re-circulating thinner, manual rinse options, and air pressure regulation. The Drester 8000 is suitable for both conventional and water-based paints, offering strong cleaning power and flexibility with manual wash facilities.
Options and Accessories
Various optional accessories are available for the Drester models, including collecting trays, hose extension kits, and spray cradles. The document lists part numbers and descriptions for these options, enhancing the functionality and adaptability of the cleaning systems.
Advanced Cleaning Systems
The Drester X-series offers robust cleaning solutions for workshops with heavy workloads. These systems feature adjustable wash cycles, spray gun storage, and options for both manual and automatic cleaning. The X-series is designed to handle all types of guns, including suction and gravity-fed models.
Additional Equipment
Additional equipment for mixing rooms, such as the Drester Mixing Table and Herkules Lacky Table, are described. These tables provide efficient workflow solutions with features like smart storage, solvent extraction, and compatibility with various paint systems.
Environmental and Safety Considerations
The document emphasizes sustainable practices with features like vapor recovery, double filter systems, and waste management solutions. The Drester Dynamic Triple system is highlighted for its automated solvent handling, reducing manual intervention and improving safety and cleanliness in workshops.
Drester RDX – Docking Unit
The Drester RDX is a patented docking unit designed for efficient solvent transfer with overflow protection. It can be integrated into Drester Boxer series gun cleaners to save space in workshops.
Drester 120 – Recycler
The Drester 120 is a solvent recycler that recovers and recycles solvents used in gun cleaners. It features a 12-litre boiler capacity, operates on 200-240 V, and is explosion-proof. The recycler can function as a standalone unit.
Technical Data – Recycler- Solvent Type: Distillable
- Boiler Capacity: 12 litres
- Cycle Time: 3-4 hours
- Voltage: 200-240 V
- Dimensions: 590 mm width, 1610 mm height, 120 mm depth
- Weight: 67 kg
Technical Data – Docking Unit- Compressed Air: 3-10 bar
- Solvent Capacity: Max. 80 litres
- Pump Capacity: 10 l/min
- Weight: 21 kg
- Height: 700 mm
- Diameter: 500 mm
Reduce Solvent Consumption
The Drester AquaSolve is a water-borne solvent that maintains cleaning power over weeks and complies with the REACH directive. It is environmentally friendly and reduces waste collection costs.
Drester Filters
Drester filters improve cleaning performance by trapping paint sludge in a primary and fine filter. They are reusable and prevent mold and discoloration.
Herkules Lifts by Hedson
Herkules lifts offer ergonomic solutions with pneumatic lifting technology, ensuring a clean and explosion-proof environment. They support a variety of installations and improve work efficiency by allowing workers to maintain an upright position.
Technical Data – Herkules Lifts- Loading Capacity: 3.2 tons
- Air Supply: 6 bar
- Lifting Height: 1300 mm
Herkules Transmobile
The Herkules Transmobile system enhances workshop efficiency by allowing safe and quick vehicle transportation. It reduces labor costs and transportation times.
Technical Data – Transmobile- Loading Capacity: 2.5 tons and 3.2 tons
- Drive: 24 V
- Remote Control: Yes
Overview
The document provides detailed information on various workshop equipment offered by Herkules by Hedson, focusing on ergonomic, logistics, and working environment equipment. It includes specifications, features, and benefits of different products designed to enhance productivity and safety in workshops.
Herkules Lifts
The document outlines the specifications of Herkules lifts, highlighting their suitability for paint and bodywork, tire work, and their adjustable swivel arms. Key specifications include lifting capacity, wheelbase range, and installation options (in-ground, on-ground, mobile).
Herkules Painter
This section describes the Herkules Painter lift, emphasizing its safe lifting capabilities for vehicle work, especially in prep areas and spray booths. Features include smooth lifting, tool storage, and mobility due to wheels.
Herkules Dust Extractions
The document details the Herkules Dust Extraction system, a vacuum system designed for multiple users. It features a silent turbine, adjustable air pressure, and easy dust bag removal. The system is user-friendly and can be wall-mounted or embedded.
Herkules Hexacomb Turbo
This vacuum system offers high efficiency and user-friendly handling, with features like automatic system start, pneumatic filter cleaning, and a silent turbine. It supports multiple users with power supply and compressed air connections.
Workshop Equipment
Various equipment pieces are described, including the Herkules Lacky Bumper for storing vehicle parts, the Herkules Step-Bench for painting large vehicles, and the Herkules Paint Stand for assembly work. Each product is designed to improve efficiency and safety in the workshop.
Tire Shop Equipment
The document highlights the Drester by Hedson wheel washers, which improve wheel balancing and customer satisfaction. The environmentally friendly cleaning method uses plastic granules and heated water, operating with a closed water system to minimize environmental impact.
Drester Grand Prix Wheel Washers
These wheel washers offer superior cleaning performance with low water consumption and ergonomic handling. The Drester GP24 Le Mans model is fully automatic, enhancing productivity and reducing labor demands.
Overview
The document provides detailed information about Drester wheel washers by Hedson, focusing on models GP12, GP10, and W-450. These machines are designed for efficient and environmentally friendly cleaning of wheels using plastic granules and heated water.
Specifications- GP12 and GP10: Adjustable cleaning time settings from 25 to 155 seconds, with default settings at 25, 50, 75, and 100 seconds. The GP12 features a dynamic flush pipe, while the GP10 has fixed flush pipes.
- W-450: Compact design with a closed water system, adjustable cleaning times of 30, 60, 90, and 120 seconds.
- All models have a low water consumption of 1 litre per washed wheel and use Drester DoublePower granules.
Technical Data- Wheel width and diameter vary across models, accommodating a range of sizes.
- Power supply requirements include 400V, 3~, 50 Hz, 16 A for GP models and additional 230V, 3~, 50 or 60 Hz, 32 A for W-450.
- Compressed air connection required is 8-12 bar (120-174 psi).
Environmental and Economic Benefits- Environmentally friendly cleaning method with no harmful chemicals.
- Low water consumption and use of disposable plastic granules.
- Short payback time, varying by model and usage, with significant savings on personnel during peak seasons.
Options and Accessories- Various accessories and consumables are available, including CleanRinse, Quick Lift, and different filters.
- DoublePower Granules are a key consumable, providing efficient cleaning for up to 4000 wheels per package.
Conclusion
Drester wheel washers by Hedson offer a combination of efficiency, environmental friendliness, and cost-effectiveness, making them suitable for workshops handling a variety of wheel types. The innovative features and accessories enhance the cleaning process and improve workshop ergonomics.