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HGS gantry solutions

HGS gantry solutions

HGS gantry solutions

Product catalog summary
Application Examples
HepcoMotion offers a range of gantry systems such as the Standard XYZ Gantry, Twin Z Axis Dipping Gantry, Telescopic Pick and Place Gantry, and XZ Gantry with DLS5C Belt Driven Z Axis. These systems support payloads up to 510kg and can be customized for larger loads. Features include telescopic Z axes for compact designs and high-quality cable chains for electrical routing.
Design and Features
The gantry systems are equipped with heavy-duty V bearings for high positional accuracy, adjustable drive pinions for backlash adjustment, and removable lubrication pinions for maintenance-free operation up to 100,000km. Safety catches and tailored end stops are included to minimize impact forces and prevent damage.
System Configurations and Sizing
Standard configurations include XZ and XYZ systems, with options for bespoke designs. Aluminum beams are used for lightweight yet strong construction, with steel beams available for high-load applications. Axis lengths can be specified, with aluminum beams extendable up to 6 meters by joining.
Support Structure
Standard steel support legs are designed to withstand dynamic forces, with options for bespoke solutions like cantilever legs. Support structures are adjustable for fine-tuning and are finished in durable epoxy paint.
Design Services and CAD
HepcoMotion provides a specification calculator to assist in designing gantry systems tailored to specific requirements, including payload, motion profile, and duty cycles. CAD data is generated and provided to customers upon specification. HepcoAutomation can deliver turnkey systems with drives, controls, and peripheral automation devices.
Additional Information
Customers are responsible for ensuring the suitability of products for specific applications. Hepco's products are protected by patents and design rights.
Overview
This document lists products offered by HepcoMotion, specializing in slide systems and linear guidance products.
Product Categories
  • Single Edge Slide System: Includes LoPro®, an aluminium-based slide system.
  • UtiliTrak®: A lightweight U channel guideway.
  • HDLS: Heavy Duty Driven Linear System.
  • PRT2: Ring Slides and Track System.
  • SL2: Stainless Steel Based Slide System.
  • HTS: Telescopic Ball Bearing Slides.
  • HPS: Powerslide-2 Guided Rodless Cylinder.
  • HLG: Hepco Ball Guides.
  • SBD: Sealed Belt Drive.
  • GV3: Linear Guidance and Transmission System.
  • HDRT: Heavy Duty Ring Slides and Track System.
  • DLS: Linear Transmission and Positioning System.
  • MCS: Aluminium Frame and Machine Construction System.
  • HDS2: Heavy Duty Slide System.
  • Shaft: Precision Steel and Aluminium Shaft.
  • Ball Bushings: Linear Bearing System.
  • PDU2: Profile Driven Unit.
  • PSD120: Profile Screw Driven Unit.
  • MHD: Heavy Duty Track Roller Guidance System.
  • DTS: Driven Track System.
  • Ball Screws: Hepco Ball Screws.
  • GFX: Guidance for Beckhoff XTS.
Contact Information
Contact details for HepcoMotion's headquarters and international offices in Germany, France, China, Benelux, Spain, and South Korea are provided.
Certification
HepcoMotion is ISO 9001 certified, certification number 14479.
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Catalog excerpts

HGS gantry solutions-1

Hepco Gantry Systems

 Open the catalog to page 1
HGS gantry solutions-2

TRIED & TESTED SOLUTIONS HepcoMotion’s Heavy Duty Gantry Systems incorporate the highly acclaimed HDS2 Heavy Duty linear motion elements which have been used throughout industry for many years. The separate HDS2 catalogue supplements this catalogue and contains further technical information. It can be consulted for information on standard parts such as Slides, Bearings and Beams. COMPREHENSIVE RANGE The scope of HepcoMotion’s supply has been extended to provide complete stand-alone gantries in most configurations. Motors, controllers, preprogramming and turnkey solutions are all available according...

 Open the catalog to page 2
HGS gantry solutions-3

Application Examples HepcoMotion.com n Applications shown without motors for clarity. Fully motorised systems n are available with either Servo motors or AC geared motors XZ Gantry with DLS5C Belt Driven Z Axis This dual axis pick and place gantry comprises of a HB33 rack driven X axis and a DLS5C high strength belt driven Z axis please see the DLS5C High Capacity Cantilever datasheet for more information Incorporates high quality cable chain for routing the electrical and control services Both axes fitted with high duty gearboxes on a single dual axis carriage plate Heavy duty cap wipers charged...

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HGS gantry solutions-4

Application Examples Bespoke Turn-Key Gantry Solutions HepcoAutomation (&15) specialise in the design of bespoke, user friendly control systems for turnkey gantry applications. In the first instance please contact HepcoMotion for more information. Controlled Environment HepcoAutomation turn key systems provide safe working environments maximising space efficiency. Hepco's robust heavy duty vee slide system used on most axes, is suitable for the harshest of environments as well as being low noise and requiring little maintenance. System Integration HepcoMotion gantries can be integrated with existing...

 Open the catalog to page 4
HGS gantry solutions-5

Two sizes: HSS25 and HSS33 Available in commercial (unground), precision (ground) and stainless steel grades. Please see the HDS2 Catalogue for more information n Gearbox, AC geared motor or servo support n Advanced automation and turnkey solutions available from HepcoAutomation. & 15 for more information T-Slotted Aluminium Beams Y Axis Assembly Guide Drive Connection n Heavy duty Hepco V bearings n maintain high positional accuracy n 5 sizes: Ø64, Ø95, Ø120, n Ø128 and Ø150 n Please see the HDS2 Catalogue n for more information Cable Chain Connection n n n n Transitional Slide Standard cable...

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HGS gantry solutions-6

Y Axis Alignment n Quick and safe assembly aid n & 11 for more information This ease of assembly location feature allows for the Y axis to be lowered into position quickly and safely Safety Catches n Designed to eliminate the n risk of excess damage in n emergency scenarios Tilt adjustment to accurately position the Y axis assembly in the Z axis plane Tailored End Stop n Shock absorber or buffer n specially selected to n minimise impact forces Cantilever DLS5 The belt driven DLS5C Z axis option is designed for high dynamic applications with low payloads demanding high speeds and accelerations....

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HGS gantry solutions-7

Design and Features - System Configuration Design and Features - System Sizing Standard Configurations System Sizing Standard Hepco gantry systems are based on the HDS2 heavy duty range. Double axes pick and place gantries are the most common configuration for product handling applications. Both axis driven by a high capacity precision rack and pinion mounted on a single dual axis carriage assembly. HGS X, Y and Z axes normally comprise of standard aluminium beam sections as featured in the HDS2 catalogue. Aluminium beams provide a light weight yet strong method of construction reducing mass...

 Open the catalog to page 7
HGS gantry solutions-8

Design Services and CAD Specification Calculator There are many variables that must be taken into account when specifying a gantry system. Hepco's technical department have a custom sizing tool capable of specifying a gantry to suit specific payload, motion profile and duty cycles. Along with Hepco's technical department years of expertise they can provide the optimum gantry configuration. The following application information will be required when specifying a gantry system: n Axis stroke requirements n Payload mass n Payload offsets n Cycle times and distances (or n accelerations and velocities)...

 Open the catalog to page 8
HGS gantry solutions-9

Linear Guidance and Transmission System Heavy Duty Slide System Aluminium Frame and Machine Construction System Sealed Belt Drive Heavy Duty Track Roller Guidance System Precision Steel and Aluminium Shaft Ring Slides and Track System Heavy Duty Driven Linear System Powerslide-2 Guided Rodless Cylinder Profile Driven Unit Single Edge Slide System Hepco Ball Guides Telescopic Ball Bearing Slides Ball Bushings Linear Bearing System Stainless Steel Based Slide System Linear Transmission and Positioning System Hepco Ball Screws Driven Track System Heavy Duty Ring Slides and Track System Aluminium...

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All HepcoMotion catalogs and technical brochures

  1. PRT2 1-Trak

    8  Pages

  2. MCS Catalogue

    36  Pages

  3. MHD Catalogue

    8  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.