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HepcoMotion Guidance for Beckhoff XTS System
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Catalog excerpts

HepcoMotion Guidance for Beckhoff XTS System - 2

Introduction HepcoMotion Guidance System For Beckhoff XTS Systems Linear motion experts HepcoMotion have worked with Beckhoff to develop specialised versions of the PRT2 and 1-Trak guidance systems to work with the Beckhoff XTS eXtended Transport System. This option meets the needs of higher duty XTS applications where motion profiles and long term durability requirements are particularly demanding. The Beckhoff XTS eXtended Transport System uses linear motor technology to drive independently controlled movers around a track. This provides a solution for complex, high speed motion profiles up...

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HepcoMotion Guidance for Beckhoff XTS System - 3

GFX 1-Trak and GFX 1-Trak Lite System Composition HepcoMotion’s GFX 1-Trak systems include a patented curved track form, providing the optimum mover path for 180° motor modules. There are two options available: GFX 1-Trak systems are supplied with an integral base and motor-mounting structure. These systems are limited to a maximum length of 10 straight motor modules (2.5m). GFX 1-Trak Lite is a spacer slide version of Hepco’s 1-Trak guidance system. It can be provided as a kit of components for mounting on a custom back plate, or as a complete assembly. Its length is only limited by the...

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HepcoMotion Guidance for Beckhoff XTS System - 4

GFX PRT2 System Composition PRT2 Ring and Track Systems GFX PRT2 track systems can be configured into oval or rectangular systems. GFX PRT2 ring and track systems use four bearing fixed centre movers. Please see the PRT2 catalogue for more information on fixed centre carriages. Optional support structures can be configured to suit customer requirements. All Hepco guidance systems can be supplied fully assembled, with Beckhoff motor modules, mover magnets and mover encoder flags, partially assembled, or as a kit of components. Customers should provide their own Beckhoff components for assembly at...

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HepcoMotion Guidance for Beckhoff XTS System - 5

Additional Information Mover Options Below is a list of the key parameters and how they vary with mover size and bearing type: Three bearing 1-Trak Mover 25mm outer bearings Most compact mover Compact mover Lowest mover mass Low mover mass Suitable for light moment loads Suitable for medium moment loads Available in standard lengths: 52mm and 72mm Available in standard lengths: 70mm and 80mm Four bearing PRT2 Mover All 25mm bearings Compact high moment mover Longer bearing life Low mover mass Suitable for heavier moment loads Lubricator option Suitable...

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HepcoMotion Guidance for Beckhoff XTS System - 6

Application Examples - Features and Benefits High Speed Lane Divider This example shows a vertically mounted, lightly loaded, high speed and high duty GFX 1-Trak system being used to sort randomly positioned items into two separate lanes. High rigidity - solid steel base plate Positional repeatability Durable - hardened guidance system Low maintenance - integrated bleed lubrication Standard configuration Double Sided System Two GFX 1-Trak systems manufactured with a single ‘back to back’ base provide a compact and accurate assembly. High rigidity - solid steel back plate...

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HepcoMotion Guidance for Beckhoff XTS System - 7

Application Examples - Features and Benefits Multi-Operation and Variable Speed Application The horizontally mounted system shown below comprises of a GFX PRT2 track system mounted on a customisable Hepco MCS support structure. Durability - hardened guidance system Machine integration - Hepco MCS support structure High moment capacity - for higher process forces Precision ring and track technology (PRT2) Low maintenance - integrated bleed lubrication Standard configuration Multidirectional Bend This high temperature assembly application utilises 180° end modules, plus internal...

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HepcoMotion Guidance for Beckhoff XTS System - 8

The GFX 1-Trak guidance system is supplied with an integral base and motor mounting structure. The system has a solid steel or stainless steel back plate with 1-Trak end segments and ground GV3 or SL2 flat slide. The 1-Trak Lite systems are supplied as a set of components, with or without a support structure. Both system types share common geometry as shown below. 1. GFX 1-Trak systems are limited to 10 motor modules (2.5m straight length). GFX 1-Trak Lite is restricted to the capacity of the Beckhoff motor control system which is at least 50 metres of total track length and 100 movers. 2....

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HepcoMotion Guidance for Beckhoff XTS System - 9

Guidance systems for Beckhoff XTS can also be supplied as PRT2 ring and track assemblies, which can be configured into oval, rectangular and circular systems. Motor modules are supplied in 45° or 22.5° segments. PRT2 systems require a four bearing fixed centre carriage (FCC) mover. 18 Mover Part Number Notes: 1. GFX PRT2 system length is restricted to the capacity of the Beckhoff motor control system, which is in excess of 50 metres of total track length and 100 movers. 2. Please contact Hepco's technical department for more information on mover load and moment capacity. 3. Mass of movers...

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HepcoMotion Guidance for Beckhoff XTS System - 10

GFX 1-Trak Systems Corrosion resistant systems 1 use all stainless steel track components. System length is determined by the number of straight motor modules. 1-Trak Lite systems do not have the same length limitations as standard 1-Trak systems (see page 2). Movers Corrosion resistant movers 3 are supplied with stainless steel bearings. (Leave blank if not required) Mover Type 1TC - 1-Trak Mover System Type (See page 2) 1TS - 1-Trak 1TL - 1-Trak Lite 4 Outer bearing size also determines the size of the mover. Please see page 7 or the GFX Technical Guide for more mover information. Outer...

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HepcoMotion Guidance for Beckhoff XTS System - 11

System and Component Specification - GFX PRT2 Systems GFX PRT2 Track Systems Corrosion resistant systems use all stainless steel track components. Optional support structure shown. Contact Hepco’s Technical Sales Department for more information. System length is determined by the number of straight motor modules. Corrosion Resistant Option (Leave blank if not required) Movers 4 Corrosion resistant movers are supplied with stainless steel bearings. Outer bearing size also determines the size of the mover. Please see page 8 or the GFX Technical Guide for more mover information. Fixed centre...

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