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HDRT Heavy Duty Ring and Tracks

HDRT Heavy Duty Ring and Tracks
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HDRT Heavy Duty Ring and Tracks

Product catalog summary
Introduction
The HepcoMotion HDRT system combines the flexibility of the PRT2 ring track system with the durability of the HDS2 heavy-duty slide system. It supports rotary applications with internal and external V rings up to Ø1800mm and can be configured for various paths. The system benefits from Hepco's expertise in motion solutions, with 3D CAD data available online.
HDRT Benefits
The system can handle high loads up to 40kN and offers sizes from Ø512 to 1656mm, with custom options up to Ø1800mm. It is designed to be debris-tolerant, adjustable, easy to install, and low maintenance due to its efficient lubrication system.
System Composition
Track Systems: Double-edged ring segments and straight slides create open or closed circuits.
Ring Systems: Available in seven sizes with precision grades and stainless steel options.
Bearings: Double row bearings in three sizes (Ø64, 95, 120) with load capacities up to 30kN.
Lubricators: Enhance load capacity and system life for ring and bearing assemblies.
Application Examples
Turbine Handling Fixture: Manual rotation of turbine rotors for inspection.
Driven Pallet System for Engines: Carriages driven by geared motors.
Spool Handling Unit: Gripper holds a spool of Kevlar fiber tape.
Additional Components
Rings: Precision ground with hardened vee faces.
Pinion: MOD4 with nitride hardened teeth.
Straight Slides: Hardened vees, customizable, up to 4m in one piece.
Adjustable Joint Block: Facilitates installation and adjustment.
Specifications
Ring slides are available in three precision grades: SS, P1, and P2. Mounting options include counterbored holes for hex socket screws and tapped holes for bolting from below. Gear drive options with MOD 4 teeth are standard.
Dimensions and Tolerances
Dimensions and tolerances are specified for rings bolted to a flat, round register. Precise drilling is crucial for alignment.
Ordering Details
Includes precision grades, tapped hole options, and gear tooth forms. Part numbers and specifications for different ring sizes are provided.
Applications
Examples include transfer units for paper rolls using twin back-to-back oval tracks.
Specifications for Bearings and Lubricators
Bearings are available in sizes Ø64, Ø95, and Ø120 mm, with double-row ball bearings. Lubricators are designed to extend system life.
Procedures
Installation involves assembling and clamping track sections before drilling. Lubrication intervals depend on various factors, with a recommendation to use 68 viscosity oil.
Standards and Recommendations
Systems should be lubricated with Hepco lubricators. Load capacity and life are influenced by several factors, and systems typically operate below maximum loads.
Ordering Details
Part numbers for ring segments and straight slides should be listed in a clockwise sequence.
Key Data from Tables and Diagrams
- Bearing weights: HJR64 = 650g, HJR95 = 1450g.
- Lubricator weights: HDLB25S = 45g, HDLB25J = 50g.
Technical Information
Load capacity and life are determined by various factors. Bearings should be spaced equally around the ring.
Overview of Systems with Carriages
Focuses on load distribution, life calculation, and component specifications. Includes instructions for calculating load factors and system life.
Specifications for Load Components
Details direct and moment loads for different carriage models. Basic life expectancy is given in kilometers.
Load Calculation
Emphasizes the importance of including centrifugal loading in calculations.
Material Considerations
Load capacities are specified for lubricated systems, with a reduction for stainless steel systems.
Component Specifications
Details for bearings, pinions, and ring spacers.
Recommendations
Use Hepco lubricators to extend system life. Special parts and customization options are available.
Contact Information
Contact details for HepcoMotion offices in the UK, Germany, and Spain are provided.
See more

Catalog excerpts

HDRT Heavy Duty Ring and Tracks-1

HepcoMotion® HDRT heavy duty ring slides and track system Hochleistungs - Ring-und Schienensystem Sistema de circuitos le carga pesada

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HDRT Heavy Duty Ring and Tracks-2

Informationen über Produktänderungen finden Sie auf unserer Webseite unter www.HepcoMotion.com PARA CORRECCIONES Y ACTUALIZACIONES VISITE www.HepcoMotion.com y seleccione el botón Catálogos System Composition Application Examples HDRE Rings HDRE Ringe Anillos HDRE The HepcoMotion HDRT combines the flexibility and function of our popular PRT2 ring track system with the size and strength of our HDS2 heavy duty slide system. FOR AMENDMENTS & UPDATES VISIT www.HepcoMotion.com and select literature button Einleitung Das HepcoMotion HDRT verbindet die Flexibilität und Funktionalität unseres bewährten...

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HDRT Heavy Duty Ring and Tracks-3

System Composition Systemaufbau System Composition Systemaufbau Ring Systems Seven sizes of ring are available, each in two precision grades plus stainless steel. These go together with three sizes of bearing and two lubricators. Rings with internal or external vees are available, as are gear cut rings and compatible pinions. Ringsysteme Sieben Ring-BaugroBen sind in jeweils zwei Oberflachenguten und in Edelstahlausfuhrung erhaltlich. Lager werden in drei GroBen angeboten, Schmierblocke gibt es in zwei Versionen. Alle Ringe sind mit V-Fuhrung innen oder auBen verfugbar, sowie verzahnt und mit...

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HDRT Heavy Duty Ring and Tracks-4

Application Examples See HepcoMotion PRT2 catalogue for other applications and methods of driving. Weitere Anwendungen und Antriebsoptionen sind im HepcoMotion PRT2 Katalog aufgeführt. Consulte el catálogo PRT2 de HepcoMotion para otras aplicaciones y métodos de accionamiento. Application Examples See HepcoMotion PRT2 catalogue for other applications and methods of driving. Weitere Anwendungen und Antriebsoptionen sind im HepcoMotion PRT2 Katalog aufgeführt. Consulte el catálogo PRT2 de HepcoMotion para otras aplicaciones y métodos de accionamiento. Driven pallet system for engines Spool handling...

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HDRT Heavy Duty Ring and Tracks-5

Erhaltliche Oberflachenguten Grados de precision disponibles HepcoMotion HDRE ring slides are made from high quality steel and have a hardened external V which provides an extremely durable running surface for the bearings. A gear drive option is available where teeth are machined into the internal register of the slide ring. MOD 4 teeth are standard, with other sizes available on request. Standard drive pinions are detailed on page 20. HepcoMotion HDRE Ringe werden aus hochwertigem Werkzeugstahl gefertigt. Die gehartete V-Fuhrung ermoglicht eine auBerst widerstandsfahige Fuhrungsflache fur die...

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HDRT Heavy Duty Ring and Tracks-6

Erhaltliche Oberflachenguten Grados de precision disponibles HepcoMotion HDR ring slides are made from high quality steel and have a hardened internal V, which provides an extremely durable running surface for the bearings. A gear drive option is available where teeth are machined into the external register of the slide ring. MOD 4 teeth are standard with other sizes available on request. Standard drive pinions are detailed on page 20. HepcoMotion HDR Ringe werden aus hochwertigem Werkzeugstahl gefertigt. Die gehartete V-Fuhrung ermoglicht eine auBerst widerstandsfahige Fuhrungsflache fur die...

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HDRT Heavy Duty Ring and Tracks-7

HDRD Ring Slides HDRD Ringe Anillos HDRD Straight Slides Guías Rectas HepcoMotion HDRD ring slides are made from high quality steel and have very durable, hardened V faces. HepcoMotion HDRD Ringe werden aus hochwertigem Werkzeugstahl gefertigt und verfügen über äußerst widerstandsfähige, gehärtete V-Laufbahnen. Los anillos HDRD de HepcoMotion están hechos de acero de alta calidad y tienen las superficies en V endurecidas, lo que proporciona una superficie extremadamente duradera. HepcoMotion HDRT track systems use slides from the popular HDS2 range, precision matched and modified for track system...

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HDRT Heavy Duty Ring and Tracks-8

Fixed Centre Carriage Laufwagen mit fester Lageranordnung Carro de un solo radio de giro Bogie Carriage Carro Articulado The HepcoMotion Fixed Centre Carriage is for use on track systems with unidirectional bends of common radii and on HDRD rings & segments. Der HepcoMotion Laufwagen mit fester Lageranordnung ist geeignet für alle Schienensysteme in gleicher Richtung und mit gleichem Kurvenradius, sowie für HDRD Ringe & Segmente. El carro de un solo radio de giro de HepcoMotion se utiliza en sistemas circulares donde las curvas sean en un mismo sentido y de igual radio, así como en anillos y...

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HDRT Heavy Duty Ring and Tracks-9

Zapfenlager Rodamientos Lubricators Schmierblocke Lubricadores HepcoMotion HJR bearings are available in two sizes; 064 and 095mm. Both use double row ball bearings and provide a high axial and radial load capacity. Additionally, there is a higher load 0120 bearing, see ffl20. The design allows for easy assembly and any bearing can be removed from a system with a single screw. Each bearing has a chemically blackened, high tensile steel screw and bush and is available in concentric and eccentric (adjustable) forms. Both sizes are available with either a blind or through-hole fixing. Stainless...

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HDRT Heavy Duty Ring and Tracks-10

Track Systems Sistemas Circulares Track Systems Sistemas Circulares HepcoMotion HDRT Track Systems combine straight slides and ring segments to form an almost limitless variety of open or closed circuits. The slides and segments are available in either P1 ground grade or fully ground stainless steel. Die HepcoMotion HDRT Schienensysteme verbinden Schienengeraden und Kurvensegmente zu offenen und geschlossenen Systemen mit fast unbegrenzten Möglichkeiten. Die Schienen und Segmente sind in der geschliffenen P1 Ausführung oder in geschliffenem Edelstahl erhältlich. Installation Procedure Auf einem...

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HDRT Heavy Duty Ring and Tracks-11

Technische Daten Informacion Tecnica Technische Daten Informacion Tecnica Systeme mit Laufwagen Die Last auf jedem Laufwagen sollte, wie im Diagramm angegeben, in ihre Komponenten zerlegt werden. Sistemas con carros La carga en cada carro debera ser descompuesta en las cargas y momentos de la figura. Load Capacity & Life The load capacity and life of systems will be determined by many factors including the ring size, the size and number of bearings, the presence of lubrication, the size and direction of loads, the speed of operation and the length of the path travelled. It is usual to run systems...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.