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Machine Protection

Machine Protection
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Machine Protection

Product catalog summary
Overview: Hennig Worldwide specializes in manufacturing protective covers for machines, offering a variety of products such as telescopic steel covers, bellows, aprons, and more. They also provide repair and replacement services for both Hennig and non-Hennig brand covers.
Specifications: Telescopic steel covers are made from commercial quality steel sheets with gauges from 1.5 mm to 3 mm, customizable with stainless steel for extreme conditions. They support speeds from 20 to 150 m/min and include features like interchangeable way wipers and optional coolant troughs.
Design Features: Covers are designed with interlocking sections for precise alignment, high-speed modules for speeds up to 200 m/min, and additional features like support rollers and damping elements.
Custom Designs: Hennig offers custom designs for complex slideway forms and heavy loads, including water-tight designs for high coolant applications.
Wiper Systems: Various systems are available, featuring replaceable polyurethane lips resistant to oil and coolants.
Service & Repair: Hennig provides a comprehensive service and repair network for all types of way covers, ensuring maintenance of a safe and efficient working environment.
Contact Information: Hennig's headquarters are in Machesney Park, IL, USA, with European headquarters in Kirchheim, Germany.
Bellows Types and Assembly: Includes stitched, high frequency welded, and glued bellows, each offering specific benefits like temperature resistance and liquid tightness.
Mounting Options: Options include external flange, half fold, full fold, and Velcro for quick inspection.
Materials and Properties: Materials like Polyurethane, Aluminized Nomex®, Kevlar®, and Teflon® offer various temperature resistances and strengths.
Rubber Bellows: Includes rubber disc and molded rubber bellows, suitable for protecting machine parts.
MicroFIN® Modular System: Features anti-scratch coating and modular construction for easy maintenance.
Machine Roof Bellow Covers: Custom-designed for protection against dust and debris, with sound insulation features.
Specifications for Machine Roof Bellow Covers: Includes materials like aluminum profiles and stainless steel, with design features such as motorized versions and replaceable segments.
Procedures: Customization and installation options are provided, with standards for temperature resistance and water tightness.
Recommendations: Material selection should consider environmental conditions, and customization is encouraged for tailored solutions.
Key Features of Products: Highlights include Aluflex/GS20 aprons and AGS Series profiles, suitable for various industrial applications.
Roll-Up Options: Available in open reel or closed canister designs, with high-quality springs and ball bearing rollers.
Technical Data: Detailed data on material properties, including resistance to corrosion and suitability for chip production areas.
Service Offerings: Hennig provides repairs, replacement parts, and preventative maintenance training, with a global network of service centers.
Product Identification: Emphasizes the importance of product identification tags for ordering spare parts or repairs.
Commitment to Quality: Hennig ensures all repairs meet quality and safety standards, offering a 90-day warranty on parts and labor.
Conclusion: Hennig Worldwide is dedicated to providing high-quality machine protection and chip management solutions, focusing on customer success and minimizing downtime.
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Catalog excerpts

Machine Protection-1

MACHINE PROTECTION TELESCOPIC STEEL COVERS | MODULAR FACE SHIELDS | FLEX DOORS | BELLOWS | APRONS & ROLL-UP COVERS WALK-ON COVERS | PIT COVERS | WIPER SYSTEMS | TELESCOPIC SPRINGS | CABLE CONDUITS | SERVICE & REPAIR IIIIIHEIMIMIG global excellence in machine protection

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Machine Protection-2

MAKING OUR CUSTOMERS SUCCESSFUL Different machines and environments have varying protection requirements. We have options to cover your assets, no matter what your requirements are. With today's high-speed machines, protective covers must be able to keep up. We continuosly improve our products, maintaining economical and optimum solutions to the demands of modern manufacturing capabilities. Team up with us to design, manufacture, and deliver protective covers that help you maintain a clean machine and working environment. We offer solutions for OEM engineers and end-users, with each design suited...

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Machine Protection-3

TABLE OF CONTENTS 3-16 TELESCOPIC STEEL COVERS 17-30 BELLOWS 31-32 MACHINE ROOF BELLOW COVERS 33-42 APRONS & ROLL-UP COVERS 43-44 MODULAR FACE SHIELDS & FLEX SYSTEMS 45-48 WALK-ON PIT COVERS 49-64 WIPER SYSTEMS 65-70 TELESCOPIC SPRINGS 71-74 CABLE CARRIERS 75-76 SERVICE & REPAIR 79-80 WORLDWIDE FACILITIES / CONTACT INFO

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Machine Protection-4

TELESCOPIC STEEL COVERS The range of steel way covers manufactured by Hennig is unlimited. With over 65 years of experience in the industry, there is little that we haven’t seen and built. With manufacturing facilities located worldwide, we are knowledgeable of nearly every telescopic steel way cover application in the world. This experience also enables us to design and manufacture OEM or custom steel way covers for state of the art equipment, high speed machines, as well as unusual and unique applications. ⃝ All forms are made from rolled commercial quality steel sheets ◦ Standard gages 1.5...

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Machine Protection-5

options Q HIGH SPEED MODULE Perfect guidance for high speed covers up to 200 m/min (660 ft/min) and accelerations up to 2Gs over the entire traverse path. Ideal for linear motor machines. © DAMPING ELEMENTS (BUMPERS) Bumpers are used based on machine speeds. © WEDGE DAMPENER (ME MODULE) Used to soften impact on the boxes. See page 7 for more information. 0 LIFTING LUGS For ease of installation, lifting lugs can be provided. not pictured WAY EXTENSION BRACKETS Extend from the machine ways to provide support for the cover while it is in a compressed position. INSPECTION OPENINGS For quick, easy...

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Machine Protection-6

TELESCOPIC STEEL COVERS | SHAPES FLAT (type AA) The flat, u-shaped design represents the best economical solution for the protection of slideways. Available in horizontal or vertical format. See page 11-12 for Quote Request Worksheet PEAK (type BB) The roof-shaped design deflects coolant and swarf on either side, depending on the angle of inclination. Additionally, the ridge provides higher rigidity and perfect guidance of the boxes. Available in horizontal or vertical format. See page 11-12 for Quote Request Worksheet SLANT (type CC) The slope of this design ensures the diversion of coolant...

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Machine Protection-7

VERTICAL SLIDING PLATE In this type of cover, the individual plates slide in separate guide rails. Since these types of covers do not require slideways, they are particularly suited for the protection of column recesses. In the presence of swarf and coolant, the vertical sliding plate covers can only be mounted vertically. The guide rails are available in various materials to meet individual requirements. See page 14 for Quote Request Worksheet DUAL AXIS MOTION Dual-Axis covers are typically moving behind the tables and under the spindle when space is limited. This design is limited to 3 boxes...

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Machine Protection-8

TELESCOPIC STEEL COVERS | SPECIAL DESIGNS CUSTOM DESIGNS FOR COMPLICATED SLIDEWAY FORMS Different requirements and environmental conditions, complicated slideway forms, and less than ideal spacial conditions of special machines demand close cooperation between our design engineers and the machine tool manufacturers. Our engineers design your covers with knowhow, creativity and an attractive price-performance ratio. ME MODULE FOR HEAVY LOADS High feed rates and accelerations are no longer excluded with large, heavy telescopic steel covers. The transport mechanism eliminates high limit stop forces...

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Machine Protection-9

WATER-TIGHT TELESCOPIC STEEL COVERS Our standard TSC designs are splash proof and suited for high traversing speeds. For high coolant applications, we offer water-tight covers using gutters to divert coolant. integral gutter The gutter is formed as an integral part of the rear panel of the individual boxes. This version can be manufactured in a cover width of up to approximately 2000 mm. separate gutter We can manufacture separate gutters for covers more than 2000 mm wide. In this design, a specially developed way wiper diverts the coolant along the inner side of the boxes. Due to its large cross-section,...

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Machine Protection-10

TELESCOPIC STEEL COVERS | WIPER SYSTEMS C SERIES ⃝ Same design for all types of C wipers (except CL1) ⃝ Highly wear-resistant polyurethane lips ensuring optimum resistance to water, coolants, chemicals and oil See page 10 for variations and dimensions CL1 ⃝ Usable for large surfaces and aluminum apron systems for manifold applications ⃝ Optimum wiping effect. Will wipe uneven surfaces up to 4 mm ⃝ Highly durable and resistance against all common coolants ⃝ Exchangeable and suitable for all profiles of series C2, 3, 5 and 6 (Illustration: CL1 with C2 profile) See page 43 for more information apron...

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Machine Protection-11

C2 • Smallest wiper of the "C” series • Replaceable wiper lips • Very little space required (regarding the mounting height and depth) • Also available with a rubber profile vulcanized on the profiled support, for optimum damping properties at high traverse speeds (illustration: C2 with damping) C3 • Wider profile to ensure a better adhesion when spot-welding it to the box • Replaceable wiper lips • Very little space (mounting height) required • Can be screwed onto the cover box • Optimum rigidity of the cover box in the wiper area • Available with and without damping (illustration to the right...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.