CONVEYORS & FILTRATION
28Pages

CONVEYORS & FILTRATION CHIP CONVEYORS | TURNKEY CHIP MANAGEMENT SYSTEMS | CONVEYOR NETWORKS CONVEYOR SPARE PARTS | COOLANT FILTRATION | COOLANT TANKS IIIIIHENIMIG global excellence in machine protection www. hen nigworldwide.com

MAKING OUR CUSTOMERS SUCCESSFUL Our chip conveyors and disc filtration systems set the standard for removing chips and debris from machine coolant, improving the life of precision machines and the accuracy of output. They are supported worldwide with Hennig’s global sales and support infrastructure, which includes manufacturing facilities and partnerships throughout the industrialized world. Our worldwide network leads the industry in developing innovative chip conveyor technologies, offering a complete range of chip conveyor solutions tailored to particular machine types, performance...

TABLE OF CONTENTS 3-4 CONVEYOR OVERVIEW / SELECTION GUIDE 5-8 CONVEYOR TYPES 9 CUSTOM / TURNKEY SYSTEMS 10 CONVEYOR NETWORKS 11-12 SERVICE & SPARE PARTS 13-14 CHIP DISC FILTRATION (CDF) 15-16 ADDITIONAL FILTRATION TYPES 17-18 COOLANT TANKS 19-22 REQUEST FOR QUOTE SHEETS 23-24 WORLDWIDE FACILITIES / CONTACT INFO

CHIP CONVEYORS & CHIP FORM SPECIFICATIONS CONVEYOR TYPES HINGE BELT page 5 SCRAPER BELT page 5 CHIP DISC FILTRATION page 6 CUSTOM / TURNKEY / NETWORKS page 9 - 10 OVERLOAD/JAM PROTECTION STANDARD VFD OR PUSH-BUTTON CONTROL BOX VARIABLE SPEED DRIVE 0.8 m/min - 3.3 m/min OVERHEAD TORQUE LIMITER PAINT textured blue, white, grey, black (standard) CUSTOM COOLANT TANKS & FILTRATION integrated or auxiliary custom colors as required INCLINE ANGLE 60° 45° / (standard), custom angles as required LOW PROFILE DESIGN CUSTOM CHUTES HEAVY-DUTY HARDENED RAILS AND CURVES AIR KNIFE for removing sticky chips...

CHIP FORM SPECIFICATIONS (*ACCORDING TO ISO 3685) 1. Ribbon CONVEYOR SELECTION GUIDE BY CHIP FORM CHIP TYPE HINGE SCRAPER MAGNETIC* CDF AUGER MOBILE PUSH-PULL BAR BELT-TYPE 1.1 Ribbon (long) 1.2 Ribbon (short) 1.3 Ribbon (snarled) 2.1 Tubular (long) 2.2 Tubular (short) 2.3 Tubular (snarled) 3.1 Spiral (flat) 3.2 Spiral (conical) 4.1 Washer Type Helical (long) 4.2 Washer Type Helical (short) 4.3 Washer Type Helical (snarled) 5.1 Conical Helical (long) 5.2 Conical Helical (short) 5.3 Conical Helical (snarled) 6.1 Arc (connected) 6.2 Arc (loose) 7 Elemental 8 Needle 9...

CONVEYORS TYPES HINGE (link, chain) A proven conveyor solution for a variety of materials, chip types, and chip loads. Hinge belts, the most common conveyor type, can be modified to handle more troublesome waste like tough scrap and heavy parts. options BELT DESIGN plain, perforated, dimpled, combo BELT PITCHES “ (MM) 1.5 (38.1), 2.5 (63.0), 4.0 (101.6), 6.0 (152.4) CLEATS serrated, flat, inverted "v", custom INTEGRATED COOLANT TANK COOLANT FILTRATION HEAVY-DUTY IMPACT PLATES for heavy scrap or parts TOP HAT COVER for bundled chips HINGE KIT service / replacement parts (see pages 11-12)...

MAGNETIC The magnetic conveyor plays a very specific role in chip management - it’s intended for ferrous material applications which produce small chips and fines. options COOLANT TANKS HIGH TEMPERATURE RESISTANCE CHIP DISC FILTRATION (CDF) The patented Chip Disc Filtration (CDF) technology achieves high levels of filtration without two separate belts. Our patented disc design provides a direct coolant flow path into the coolant reservoir and can filter a wide variety of materials, both in water and oil based coolant, down to 25 microns nominal. options SOLID ROTATING MAGNETIC DRUM for...

CONVEYOR TYPES AUGER (screw) Ideal for limited space applications, the auger system can be installed in the machine tool or directly into the foundation / slab. The addition of a mobile (transfer) conveyor can be used to roll around the shop and assist with chip removal from high production auger fed systems. options TORQUE LIMITER INSTALLATION in auger or directly in machine frame SCREW centerless auger (standard) MOBILE (TRANSFER) SETUP See below for details MOBILE (auger-assisting, portable) The mobile conveyor provides machine operators with a convenient way to lift chips into full size...

PUSH-PULL BAR (ram, bar) Used to transport all types of swarf in big quantities, the push-bar system can be installed under or above the floor to suit your application. options PREFILTRATION GRID for coolant discharge WEARING PLATE with hardened bottom frame BELT TYPE The universal transport solution for applications without any liquids. The belt conveyor allows the transport of parts and scraps in metal, plastic, and cardboard up to 15 kg / linear meter. It is suitable to solve extraction problems (pressure forming parts, punching scraps and trimmings) or level change. The conveyor...

CUSTOM & TURNKEY SYSTEMS Unique work environments. Specialized machine configurations. Varying chip volumes. These are just a few of the special requirements that indicate the need for a custom chip conveyor solution. Hennig engineers can create modified or special solutions to meet the needs of virtually any application; for example, dust and gas removal during dry machining (pictured below), or part and scrap removal (pictured right). If your conveyor system requires integration in the machine controls or automation beyond our standard control system, we can build a tailor-made solution...

CONVEYOR NETWORKS Fully automate the waste removal in your facility with integrated coolant tanks and conveyor networks. For high-volume manufacturers, Hennig’s integrated systems can automate the removal of chips on one or all of the machine tools in the shop. This system allows the user to spend more time manufacturing and less time sweeping and moving chips. An integrated conveyor network. Smaller conveyors from the machining centers discharge onto the main exit conveyor for efficient chip removal from multiple machines. BOTTOM LEFT Adjustable chip chutes can be positioned at multiple...

CONVEYOR SERVICE & SPARE PARTS When your conveyor needs service or repair, we have parts in Conveyor belts, drive motors, and other parts can get damaged, personnel to repair or replace the damaged or worn parts. check with us to see if your existing system can be repaired. stock to get your conveyor up and running, and also the skilled worn, or just get old. Before investing in an entirely new system, CONVEYOR PARTS BELTS / BELT KITS Front Chain Guard Hinge Belt (whole belt replacement) Torque Limiter Assembly Inside Chain Guard 14 Gear Motor Sprocket Hinge Kit (with plain cleat) Take-Up...