Chip and Coolant Management Overview Catalog
24Pages

CHIP & COOLANT MANAGEMENT CHIP CONVEYORS | COOLANT FILTRATION | HIGH-PRESSURE COOLANT SYSTEMS COOLANT TANKS | TURNKEY CHIP MANAGEMENT SYSTEMS | SPARE PARTS Safe processes are profitable processes. We make our customers successful by protecting people and machines from the manufacturing environment and waste. 1

AT HENNIG, YOUR SUCCESS ALWAYS COMES FIRST. Hennig Worldwide has been a global leader since 1950, specializing in chip and coolant management, machine protection, and facility safety. We work with a wide variety of manufacturers and other facilities worldwide, helping them create and maintain safe and efficient workplaces. Our commitment to excellence extends beyond our services—we actively contribute to local communities, create regional jobs, and support the global needs of machine tool customers.

YOUR SUCCESS Our chip and coolant management systems set the standard for removing chips and debris from machine coolant, improving the life of precision machine tools and the accuracy of output. They are supported worldwide with Hennig’s global sales and support infrastructure, which includes manufacturing facilities and partnerships throughout the industrialized world. Our worldwide network leads the industry in developing innovative chip conveyor technologies, offering a complete range of chip conveyor solutions tailored to particular machine types, performance requirements, and work...

CHIP & COOLANT MANAGEMENT SYSTEM TYPES CHIP CONVEYORS Hinge Belt page 7 Scraper Belt page 7 Turnkey/Network Systems page 10 COOLANT FILTRATION Chip-Disc Filtration HIGH-PRESSURE COOLANT SYSTEMS COOLANT TANKS Integrated Tanks page 15 Auxiliary Tanks page 15

CHIP & COOLANT MANAGEMENT CONVEYOR SELECTION GUIDE CONVEYOR SELECTION GUIDE BY CHIP FORM Chip Type (Pure Flow) (Pure Flow) 4.1 Washer Helical Long 4.2 Washer Helical Short 4.3 Washer Helical Snarled 5.1 Conical Helical Long 5.2 Conical Helical Short 5.3 Conical Helical Snarled 11 Small Parts, Scrap ◑ Suited under certain conditions CHIP FORM SPECIFICATIONS (*ACCORDING TO ISO 3685) 1

CHIP & COOLANT MANAGEMENT • For nearly any machine that makes a chip, we can design a conveyor that fits. We design coolant filtration and coolant recycling systems with any of the pump options or features required to maintain a clean coolant system. • The Hennig Chip-Disc Filtration (CDF) System can reach nominal filtration down to 25 microns, but we offer further filtration for through spindle, high-pressure systems such as cyclonic, cartridge, or bag filtration. • If your conveyor system requires integration in machine controls or automation beyond our standard control system, we can...

CHIP CONVEYORS CHIP CONVEYORS HINGE BELT (LINK, CHAIN) A proven conveyor solution for a variety of materials, chip types, and chip loads. Hinge belts, the most common conveyor type, can be modified to handle more troublesome waste like tough scrap and heavy parts. OPTIONS Belt Design: Plain, perforated, dimpled, combo Belt Pitches, in (mm): 1.5 (38.1), 2.5 (63.0) Cleats: Serrated, flat, inverted "v", custom Integrated Coolant Tank Coolant Filtration Heavy-duty Impact Plates: For heavy scrap or parts Top Hat Cover: For bundled chips Hinge Kit: Service and replacement parts (see pages 16-17)...

CHIP CONVEYORS CHIP CONVEYORS MAGNETIC Intended for ferrous material applications with chips (100 micron and above), small parts or scraps. Not ideal for swarf and sludge. Our closed oil system lubricates all internal parts automatically, resulting in no maintenance, no oil refills, no manually lubricating bearings or bushings FEATURES Closed Oil System: Never needs to be refilled or maintained Heavy Duty Die Springs: Keeps infeed sprocket and tail shaft adjusted properly Sunflower Based Oil High Temperature Resistance: Up to 180ºF OPTIONS Coolant Tanks Part/Chip De-magnetizer Dimpled...

CHIP CONVEYORS CHIP CONVEYORS AUGER (SCREW) Ideal for limited space applications, the auger system can be installed in the machine tool or directly into the foundation/slab. The addition of a mobile (transfer) conveyor can be used to roll around the shop and assist with chip removal from high production auger fed systems. OPTIONS Torque Limiter Installation: In auger or directly in machine frame Screw: Centerless auger (standard) Mobile (Transfer) Setup: See below for details MOBILE (AUGER-ASSISTING, PORTABLE) The mobile conveyor provides machine operators with a convenient way to lift...

CHIP CONVEYORS TURNKEY/NETWORK SYSTEMS ENGINEERED FOR YOUR APPLICATION Unique work environments. Specialized machine configurations. Varying chip volumes. These are just a few of the special requirements that indicate the need for a custom chip conveyor solution. Hennig engineers can create modified or special solutions to meet the needs of virtually any application; for example, dust and gas removal during dry machining, or part and scrap removal. If your conveyor system requires integration in the machine controls or automation beyond our standard control system, we can build a...

COOLANT FILTRATION SELF-CLEANING FILTRATION SYSTEM Designed for water based coolants, the PureFlow system equips machines requiring medium continuous filtration at 250 or 500 microns. PureFlow is easily implemented, working with existing coolant tanks supplied by OEMs. FEATURES Self-cleaning Filter Boxes: Ditch the filter bags with the self-cleaning filter box. Stainless Steel Brushes: For cleaning the filter box Works With: Hinge belt OPTIONS Filtration: 250 or 500 Microns Air Knife The filter box is easy to remove for quick and easy cleaning.

COOLANT FILTRATION CHIP-DISC FILTRATION (CDF) COOLANT MANAGEMENT. SIMPLIFIED. The patented Chip Disc Filtration (CDF) technology achieves high levels of filtration without two separate belts. Our patented disc design provides a direct coolant flow path into the coolant reservoir and can filter a wide variety of materials, both in water—and oil—based coolant, down to 25 microns nominal. This affordable, versatile approach to chip removal is Hennig-designed and patent-protected. It is the simplest approach to coolant filtration in the market today. The Hennig CDF system is simple by design,...