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Chip and Coolant Management Overview Catalog

Chip and Coolant Management Overview Catalog
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Chip and Coolant Management Overview Catalog

Product catalog summary
Introduction
Hennig Worldwide specializes in chip and coolant management systems aimed at enhancing safety and efficiency in manufacturing environments. Their solutions include chip conveyors, coolant filtration, and high-pressure coolant systems, supported by a global network.
System Types
The document outlines various system types such as hinge belt, scraper belt, magnetic, auger, and turnkey/network systems, each tailored for specific chip management needs.
Conveyor Selection Guide
A detailed guide assists in selecting the appropriate conveyor based on chip form specifications, with recommendations for different chip types.
Features and Options
Key features include overload/jam protection, variable speed drive, and custom coolant tanks. Options like air knives and heavy-duty rails enhance system capabilities.
Chip Conveyors
Different types of chip conveyors are discussed:
  • Hinge Belt: Suitable for various materials and chip loads, with options for belt design and coolant filtration.
  • Scraper Belt: Ideal for fine chips and swarf, with customizable paddles and wipers.
  • Magnetic: Designed for ferrous materials, featuring a closed oil system for maintenance-free operation.
  • Auger: Best for limited space applications, with mobile options for easy chip removal.
  • Turnkey/Network Systems: Custom solutions for unique environments, integrating additional technologies like chip shredders and swarf centrifuges.
Coolant Filtration
Hennig offers advanced filtration systems like PureFlow and Chip-Disc Filtration (CDF), providing self-cleaning operations and high levels of filtration for various materials.
High-Pressure Coolant Systems
The VariFlow Gen4 system dynamically adjusts coolant flow, reducing energy consumption and enhancing performance with features like adaptive flow control and a 10-micron filter.
Conclusion
Hennig's comprehensive solutions in chip and coolant management are designed to improve manufacturing efficiency and safety, supported by a robust global infrastructure.
Specifications and Features
  • Electrical Interface
  • 25 Gallon Reservoir
  • IOT Connectivity
  • User Interface
  • Caster Wheels
  • 2 Year Warranty
  • System Status Light
Coolant Tanks
Custom engineered tanks are designed for efficient coolant management during machining processes. They are made from heavy gauge steel for durability and feature removable cover plates for easy maintenance. Standard features include liquid level sight gauges, with options for baffles, chip baskets, and removable screens.
Spare Parts and Maintenance
For ordering spare parts, provide the Hennig No., Serial No., and Customer No. found on the conveyor tag. Parts available include conveyor belts, drive motors, and other components. Before replacing the entire system, check for repair options.
Conveyor Parts
  • Belts & Belt Kits: Front Chain Guard, Torque Limiter Assembly, Inside Chain Guard, Take-Up Bearing, Belt Sprocket, etc.
Chip & Coolant Management
Details on conveyor technical data, including dimensions, motor location, power requirements, and control box options. Options for paint texture and mounting types are also provided.
Quote Requests
Forms for requesting quotes on hinge, scraper, magnetic conveyors, CDF, auger, and coolant tanks. Includes fields for company information, machine details, and specific requirements.
Facilities & Contacts
Contact information for Hennig's global headquarters, service centers, and sales partners across various countries.
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Catalog excerpts

Chip and Coolant Management Overview Catalog-1

CHIP & COOLANT MANAGEMENT CHIP CONVEYORS | COOLANT FILTRATION | HIGH-PRESSURE COOLANT SYSTEMS COOLANT TANKS | TURNKEY CHIP MANAGEMENT SYSTEMS | SPARE PARTS Safe processes are profitable processes. We make our customers successful by protecting people and machines from the manufacturing environment and waste. 1

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Chip and Coolant Management Overview Catalog-2

AT HENNIG, YOUR SUCCESS ALWAYS COMES FIRST. Hennig Worldwide has been a global leader since 1950, specializing in chip and coolant management, machine protection, and facility safety. We work with a wide variety of manufacturers and other facilities worldwide, helping them create and maintain safe and efficient workplaces. Our commitment to excellence extends beyond our services—we actively contribute to local communities, create regional jobs, and support the global needs of machine tool customers.

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Chip and Coolant Management Overview Catalog-3

YOUR SUCCESS Our chip and coolant management systems set the standard for removing chips and debris from machine coolant, improving the life of precision machine tools and the accuracy of output. They are supported worldwide with Hennig’s global sales and support infrastructure, which includes manufacturing facilities and partnerships throughout the industrialized world. Our worldwide network leads the industry in developing innovative chip conveyor technologies, offering a complete range of chip conveyor solutions tailored to particular machine types, performance requirements, and work area...

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Chip and Coolant Management Overview Catalog-4

CHIP & COOLANT MANAGEMENT SYSTEM TYPES CHIP CONVEYORS Hinge Belt page 7 Scraper Belt page 7 Turnkey/Network Systems page 10 COOLANT FILTRATION Chip-Disc Filtration HIGH-PRESSURE COOLANT SYSTEMS COOLANT TANKS Integrated Tanks page 15 Auxiliary Tanks page 15

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Chip and Coolant Management Overview Catalog-5

CHIP & COOLANT MANAGEMENT CONVEYOR SELECTION GUIDE CONVEYOR SELECTION GUIDE BY CHIP FORM Chip Type (Pure Flow) (Pure Flow) 4.1 Washer Helical Long 4.2 Washer Helical Short 4.3 Washer Helical Snarled 5.1 Conical Helical Long 5.2 Conical Helical Short 5.3 Conical Helical Snarled 11 Small Parts, Scrap ◑ Suited under certain conditions CHIP FORM SPECIFICATIONS (*ACCORDING TO ISO 3685) 1

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Chip and Coolant Management Overview Catalog-6

CHIP & COOLANT MANAGEMENT • For nearly any machine that makes a chip, we can design a conveyor that fits. We design coolant filtration and coolant recycling systems with any of the pump options or features required to maintain a clean coolant system. • The Hennig Chip-Disc Filtration (CDF) System can reach nominal filtration down to 25 microns, but we offer further filtration for through spindle, high-pressure systems such as cyclonic, cartridge, or bag filtration. • If your conveyor system requires integration in machine controls or automation beyond our standard control system, we can build...

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Chip and Coolant Management Overview Catalog-7

CHIP CONVEYORS CHIP CONVEYORS HINGE BELT (LINK, CHAIN) A proven conveyor solution for a variety of materials, chip types, and chip loads. Hinge belts, the most common conveyor type, can be modified to handle more troublesome waste like tough scrap and heavy parts. OPTIONS Belt Design: Plain, perforated, dimpled, combo Belt Pitches, in (mm): 1.5 (38.1), 2.5 (63.0) Cleats: Serrated, flat, inverted "v", custom Integrated Coolant Tank Coolant Filtration Heavy-duty Impact Plates: For heavy scrap or parts Top Hat Cover: For bundled chips Hinge Kit: Service and replacement parts (see pages 16-17) SCRAPER...

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Chip and Coolant Management Overview Catalog-8

CHIP CONVEYORS CHIP CONVEYORS MAGNETIC Intended for ferrous material applications with chips (100 micron and above), small parts or scraps. Not ideal for swarf and sludge. Our closed oil system lubricates all internal parts automatically, resulting in no maintenance, no oil refills, no manually lubricating bearings or bushings FEATURES Closed Oil System: Never needs to be refilled or maintained Heavy Duty Die Springs: Keeps infeed sprocket and tail shaft adjusted properly Sunflower Based Oil High Temperature Resistance: Up to 180ºF OPTIONS Coolant Tanks Part/Chip De-magnetizer Dimpled Slider...

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Chip and Coolant Management Overview Catalog-9

CHIP CONVEYORS CHIP CONVEYORS AUGER (SCREW) Ideal for limited space applications, the auger system can be installed in the machine tool or directly into the foundation/slab. The addition of a mobile (transfer) conveyor can be used to roll around the shop and assist with chip removal from high production auger fed systems. OPTIONS Torque Limiter Installation: In auger or directly in machine frame Screw: Centerless auger (standard) Mobile (Transfer) Setup: See below for details MOBILE (AUGER-ASSISTING, PORTABLE) The mobile conveyor provides machine operators with a convenient way to lift chips...

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Chip and Coolant Management Overview Catalog-10

CHIP CONVEYORS TURNKEY/NETWORK SYSTEMS ENGINEERED FOR YOUR APPLICATION Unique work environments. Specialized machine configurations. Varying chip volumes. These are just a few of the special requirements that indicate the need for a custom chip conveyor solution. Hennig engineers can create modified or special solutions to meet the needs of virtually any application; for example, dust and gas removal during dry machining, or part and scrap removal. If your conveyor system requires integration in the machine controls or automation beyond our standard control system, we can build a tailor-made...

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Chip and Coolant Management Overview Catalog-11

COOLANT FILTRATION SELF-CLEANING FILTRATION SYSTEM Designed for water based coolants, the PureFlow system equips machines requiring medium continuous filtration at 250 or 500 microns. PureFlow is easily implemented, working with existing coolant tanks supplied by OEMs. FEATURES Self-cleaning Filter Boxes: Ditch the filter bags with the self-cleaning filter box. Stainless Steel Brushes: For cleaning the filter box Works With: Hinge belt OPTIONS Filtration: 250 or 500 Microns Air Knife The filter box is easy to remove for quick and easy cleaning.

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Chip and Coolant Management Overview Catalog-12

COOLANT FILTRATION CHIP-DISC FILTRATION (CDF) COOLANT MANAGEMENT. SIMPLIFIED. The patented Chip Disc Filtration (CDF) technology achieves high levels of filtration without two separate belts. Our patented disc design provides a direct coolant flow path into the coolant reservoir and can filter a wide variety of materials, both in water—and oil—based coolant, down to 25 microns nominal. This affordable, versatile approach to chip removal is Hennig-designed and patent-protected. It is the simplest approach to coolant filtration in the market today. The Hennig CDF system is simple by design, and...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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