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MACHINE PROTECTION

MACHINE PROTECTION
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MACHINE PROTECTION

Product catalog summary
Overview
This document outlines the machine protection solutions provided by Hennig Worldwide, emphasizing their commitment to economical and optimal solutions for modern manufacturing. The solutions include telescopic steel covers, modular face shields, flex doors, bellows, aprons, roll-up covers, walk-on covers, pit covers, wiper systems, telescopic springs, cable conduits, and service & repair options.
Product Specifications
  • Telescopic Steel Covers: Made from commercial quality steel sheets with gauges from 1.5 mm to 3 mm, with options for corrosion-resistant stainless steel. They can achieve speeds from 20 to 150 m/min and include interchangeable components.
  • Wiper Systems: Available in various series, designed to be wear-resistant and effective against coolants.
  • Special Designs: Custom designs for complicated slideway forms and heavy loads, with coupled telescopic steel covers for longer travel distances.
Design and Customization
Hennig offers custom designs tailored to specific applications, ensuring compatibility with different machine types and environmental conditions.
Service and Repair
Hennig provides service and repair for all way covers, including non-Hennig brands, through a global network of facilities.
Bellows Specifications
  • Stitched Bellows: Durable under extreme conditions, with temperature resistance up to 400°C.
  • High Frequency Welded Bellows: Offer maximum loading capacity and tightness against liquids.
  • Glued Bellows: Provide maximum protection against liquids.
Mounting Options
  • External Flange: Allows full extension of the first fold.
  • Half Fold: Limits extension for inside mounting.
  • Full Fold: Allows full extension for inside mounting.
  • Velcro: Quick inspection option for dry applications.
Materials and Properties
  • Polyurethane (PUR): Temperature resistance up to 120°C.
  • Aluminized Nomex®: Temperature resistance up to 400°C.
  • Kevlar® and Teflon®: High strength and chemical resistance.
Technical Data
Includes specifications for dimensions, stroke, speed, and environmental conditions for bellows applications.
Machine Roof Bellow Covers
Customizable lightweight covers for machine protection, offering sound and environmental protection.
Specifications
  • Maximum length of 24,000 mm with a standard fold depth of 125 mm, extendable up to 300 mm.
  • Operational speed up to 90 m/min and acceleration up to 1g.
  • Transverse beams constructed from aluminum hollow profiles.
Application/Environment
Protection options include dust/particle containment and noise attenuation, with mounting options on existing or Hennig-supplied rails.
Materials
  • Stainless steel: Durable, corrosion-resistant, withstands high temperatures.
  • Coated fabric: High-tensile polymide fabric with polyurethane coating.
Product Options
  • Aluflex/GS20: Aluminum profiles with polyurethane hinges.
  • AGS Series: Anodized aluminum profiles and hinges.
  • Series 53: Two-layer carrier material with metal lamellas.
Roll-Up Options
Available in open reel or closed canister designs for added protection.
Application and Specifications
Specifications for aprons and roll-up covers, including design options and exposure elements.
XYZ Modules and Guide Systems
Designed for flexibility and speed, protecting machine tool components.
Wiper Systems
Various systems offering resistance to abrasion, chemicals, and coolants.
Walk-On Covers and Pit Covers
Load-bearing safety covers that are OSHA compliant.
Flex Systems and Doors
Offer splash and debris protection with movable aluminum panels.
Materials and Safety Standards
Emphasizes the use of materials like stainless steel and aluminum, ensuring compliance with safety standards such as OSHA and CE-conformity.
Contact Information
Hennig's world headquarters are located in Machesney Park, IL, USA, with a European headquarters in Kirchheim, Germany.
See more

Catalog excerpts

MACHINE PROTECTION-1

MACHINE PROTECTION TELESCOPIC STEEL COVERS | MODULAR FACE SHIELDS | FLEX DOORS | BELLOWS | APRONS & ROLL-UP COVERS WALK-ON COVERS | PIT COVERS | WIPER SYSTEMS | TELESCOPIC SPRINGS | CABLE CONDUITS | SERVICE & REPAIR IIIIIHENIMIG global excellence in machine protection

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MACHINE PROTECTION-2

IIIIIHEIMNIGglobal excellence in machine protection MAKING OUR CUSTOMERS SUCCESSFUL Different machines and environments have varying protection requirements. We have options to cover your assets, no matter what your requirements are. With today's high-speed machines, protective covers must be able to keep up. We continuosly improve our products, maintaining economical and optimum solutions to the demands of modern manufacturing capabilities. Team up with us to design, manufacture, and deliver protective covers that help you maintain a clean machine and working environment. We offer solutions...

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MACHINE PROTECTION-3

TABLE OF CONTENTS 3-16 TELESCOPIC STEEL COVERS 17-30 BELLOWS 31-32 MACHINE ROOF BELLOW COVERS 33-42 APRONS & ROLL-UP COVERS 43-44 MODULAR FACE SHIELDS & FLEX SYSTEMS 45-48 WALK-ON PIT COVERS 49-64 WIPER SYSTEMS 65-72 TELESCOPIC SPRINGS 73-76 CABLE CARRIERS 77-78 SERVICE & REPAIR 81-82 WORLDWIDE FACILITIES / CONTACT INFO

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MACHINE PROTECTION-4

TELESCOPIC STEEL COVERS The range of steel way covers manufactured by Hennig is unlimited. With over 65 years of experience in the industry, there is little that we haven’t seen and built. With manufacturing facilities located worldwide, we are knowledgeable of nearly every telescopic steel way cover application in the world. This experience also enables us to design and manufacture OEM or custom steel way covers for state of the art equipment, high speed machines, as well as unusual and unique applications. ⃝ All forms are made from rolled commercial quality steel sheets ◦ Standard gages 1.5...

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MACHINE PROTECTION-5

options Q HIGH SPEED MODULE Perfect guidance for high speed covers up to 200 m/min (660 ft/min) and accelerations up to 2Gs over the entire traverse path. Ideal for linear motor machines. © DAMPING ELEMENTS (BUMPERS) Bumpers are used based on machine speeds. © WEDGE DAMPENER (ME MODULE) Used to soften impact on the boxes. See page 7 for more information. 0 LIFTING LUGS For ease of installation, lifting lugs can be provided. not pictured WAY EXTENSION BRACKETS Extend from the machine ways to provide support for the cover while it is in a compressed position. INSPECTION OPENINGS For quick, easy...

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MACHINE PROTECTION-6

TELESCOPIC STEEL COVERS | SHAPES FLAT (type AA) The flat, u-shaped design represents the best economical solution for the protection of slideways. Available in horizontal or vertical format. See page 11-12 for Quote Request Worksheet PEAK (type BB) The roof-shaped design deflects coolant and swarf on either side, depending on the angle of inclination. Additionally, the ridge provides higher rigidity and perfect guidance of the boxes. Available in horizontal or vertical format. See page 11-12 for Quote Request Worksheet SLANT (type CC) The slope of this design ensures the diversion of coolant...

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MACHINE PROTECTION-7

VERTICAL SLIDING PLATE In this type of cover, the individual plates slide in separate guide rails. Since these types of covers do not require slideways, they are particularly suited for the protection of column recesses. In the presence of swarf and coolant, the vertical sliding plate covers can only be mounted vertically. The guide rails are available in various materials to meet individual requirements. See page 14 for Quote Request Worksheet DUAL AXIS MOTION Dual-Axis covers are typically moving behind the tables and under the spindle when space is limited. This design is limited to 3 boxes...

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MACHINE PROTECTION-8

TELESCOPIC STEEL COVERS | SPECIAL DESIGNS CUSTOM DESIGNS FOR COMPLICATED SLIDEWAY FORMS Different requirements and environmental conditions, complicated slideway forms, and less than ideal spacial conditions of special machines demand close cooperation between our design engineers and the machine tool manufacturers. Our engineers design your covers with knowhow, creativity and an attractive price-performance ratio. ME MODULE FOR HEAVY LOADS High feed rates and accelerations are no longer excluded with large, heavy telescopic steel covers. The transport mechanism eliminates high limit stop forces...

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MACHINE PROTECTION-9

WATER-TIGHT TELESCOPIC STEEL COVERS Our standard TSC designs are splash proof and suited for high traversing speeds. For high coolant applications, we offer water-tight covers using gutters to divert coolant. integral gutter The gutter is formed as an integral part of the rear panel of the individual boxes. This version can be manufactured in a cover width of up to approximately 2000 mm. separate gutter We can manufacture separate gutters for covers more than 2000 mm wide. In this design, a specially developed way wiper diverts the coolant along the inner side of the boxes. Due to its large cross-section,...

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MACHINE PROTECTION-10

TELESCOPIC STEEL COVERS | WIPER SYSTEMS C SERIES ⃝ Same design for all types of C wipers (except CL1) ⃝ Highly wear-resistant polyurethane lips ensuring optimum resistance to water, coolants, chemicals and oil See page 10 for variations and dimensions CL1 ⃝ Usable for large surfaces and aluminum apron systems for manifold applications ⃝ Optimum wiping effect. Will wipe uneven surfaces up to 4 mm ⃝ Highly durable and resistance against all common coolants ⃝ Exchangeable and suitable for all profiles of series C2, 3, 5 and 6 (Illustration: CL1 with C2 profile) See page 43 for more information apron...

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MACHINE PROTECTION-11

C2 • Smallest wiper of the "C” series • Replaceable wiper lips • Very little space required (regarding the mounting height and depth) • Also available with a rubber profile vulcanized on the profiled support, for optimum damping properties at high traverse speeds (illustration: C2 with damping) C3 • Wider profile to ensure a better adhesion when spot-welding it to the box • Replaceable wiper lips • Very little space (mounting height) required • Can be screwed onto the cover box • Optimum rigidity of the cover box in the wiper area • Available with and without damping (illustration to the right...

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All HENNIG FRANCE catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.