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CONVEYORS & FILTRATION

CONVEYORS & FILTRATION
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CONVEYORS & FILTRATION

Product catalog summary
Overview
Hennig Worldwide specializes in chip conveyors and filtration systems to enhance machine performance by efficiently removing chips and debris from machine coolant. They offer a global network of innovative conveyor solutions tailored to specific machine types and production environments.
Conveyor Types
  • Hinge Belt: Versatile for various materials and chip types, with options for belt design and integrated coolant tanks.
  • Scraper Belt: Ideal for fine chips and swarf, featuring customizable paddles and integrated coolant filtration.
  • Magnetic Conveyor: Designed for ferrous materials, suitable for small chips and fines.
  • Chip Disc Filtration (CDF): Patented technology for high-level filtration without separate belts, suitable for a variety of materials.
  • Auger: Suitable for limited space applications, with options for mobile setups.
  • Push-Pull Bar: Used for transporting large quantities of swarf, adaptable for different installation needs.
Custom and Turnkey Systems
Hennig offers custom solutions for unique work environments and specialized machine configurations, including options for chip shredding, swarf centrifuge, and integrated automation systems.
Conveyor Networks
Integrated systems automate chip removal across multiple machines, enhancing efficiency and reducing manual labor.
Service and Spare Parts
Hennig provides spare parts and repair services to maintain conveyor systems, offering a range of replacement parts and kits.
Chip Disc Filtration (CDF) Features
  • One belt system for all chip types, eliminating the need for multiple belt systems.
  • Continuous self-cleaning operation with stainless steel media.
  • Efficient cast iron micro-filtration with optional magnetic drum.
Additional Filtration Options
Includes cartridge filters as an alternative to conventional high-pressure systems.
Cartridge Filters: Essential for removing contamination before it reaches sensitive components, such as servo or proportional valves. They are highly durable and perform well under high pressure.
Custom Coolant Filtration Systems: Tailored to specific application requirements and typically include replaceable cartridge or bag filter elements to ensure optimal performance.
Bag Filters: Unfiltered liquid enters above the bag and passes through it, trapping solids inside. The design prevents fluid bypass and allows for easy maintenance without tools.
Paper Filtration Belt: Designed for cleansing various liquids of solid particles, used in multiple industries with outputs ranging from 30 to 400 L/min for soluble oil and 15 to 200 L/min for oil.
Cyclonic Filters: Waste-free systems using centrifugal force for filtration, eliminating the need for disposable media. They effectively remove 90% of 10μm sludge from water-based coolants without producing bubbles or foam.
Coolant Tanks: Custom-engineered tanks made from heavy gauge steel provide leak-free service. They feature removable cover plates for easy maintenance and can include additional options like baffles, chip baskets, and screens.
Options for Coolant Systems: Systems can be customized with auxiliary or integrated tanks, various filtration methods, and additional features like oil skimmers and integrated controls for automation.
Conveyor Systems: Various conveyor systems are available, including hinge, scraper, and magnetic types, with options for motor location, power requirements, and control box configurations.
Technical Data and Quote Requests: Detailed technical data and quote request forms are provided for customization of filtration and conveyor systems, including specifications for coolant tanks and auger conveyors.
Company Overview
Hennig Worldwide has been a leader in machine protection for over 65 years, focusing on creating regional jobs, serving local communities, and supporting global machine tool customers. The company specializes in chip management, machine protection, facility safety, and generator enclosures to optimize production and maintain clean and safe facilities.
Main Product Categories
  • Machine Protection: Includes telescopic steel covers, modular face shields, bellows, aprons, roll-up covers, walk-on covers, wiper systems, telescopic springs, and cable conduits.
  • Chip Solutions: Offers chip conveyors, turnkey chip management, conveyor networks, chip disc filtration (CDF), coolant filtration, and coolant tanks.
  • Enclosures & Facility Safety: Provides GENSET enclosures, machine enclosures, platforms and stairs, guarding and fencing, 3D printer enclosures, additive manufacturing enclosures, walk-on pit covers, scissor lift bellows, machine roof bellow covers, and special fabrications.
Global Presence
Hennig Worldwide operates multiple service centers and partnerships across the globe, including locations in the United States, Mexico, Brazil, Germany, Czech Republic, France, United Kingdom, Bosnia Herzegovina, Netherlands, Sweden, South Africa, South Korea, and Japan.
Contact Information
For inquiries, Hennig Worldwide can be reached through their main headquarters in Machesney Park, IL, USA, or through their various international service centers.
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Catalog excerpts

CONVEYORS & FILTRATION-1

CONVEYORS & FILTRATION CHIP CONVEYORS | TURNKEY CHIP MANAGEMENT SYSTEMS | CONVEYOR NETWORKS CONVEYOR SPARE PARTS | COOLANT FILTRATION | COOLANT TANKS Making our customers successful. www.hennigworldwide.com

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CONVEYORS & FILTRATION-2

Making our customers successful. Our chip conveyors and disc filtration systems set the standard for removing chips and debris from machine coolant, improving the life of precision machines and the accuracy of output. They are supported worldwide with Hennig’s global sales and support infrastructure, which includes manufacturing facilities and partnerships throughout the industrialized world. Our worldwide network leads the industry in developing innovative chip conveyor technologies, offering a complete range of chip conveyor solutions tailored to particular machine types, performance requirements,...

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CONVEYORS & FILTRATION-3

CONVEYOR OVERVIEW / SELECTION GUIDE CHIP DISC FILTRATION (CDF) CONVEYOR TYPES ADDITIONAL FILTRATION TYPES CUSTOM / TURNKEY SYSTEMS COOLANT TANKS CONVEYOR NETWORKS REQUEST FOR QUOTE SHEETS SERVICE & SPARE PARTS WORLDWIDE FACILITIES / CONTACT INFO

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CONVEYORS & FILTRATION-4

CHIP CONVEYOR TYPES CONVEYOR TYPES HINGE BELT page 5 SCRAPER BELT page 5 CHIP DISC FILTRATION page 6 CUSTOM / TURNKEY / NETWORKS page 9 - 10 OVERLOAD/JAM PROTECTION STANDARD VFD OR PUSH-BUTTON CONTROL BOX VARIABLE SPEED DRIVE 0.8 m/min - 3.3 m/min OVERHEAD TORQUE LIMITER PAINT textured blue, white, grey, black (standard) CUSTOM COOLANT TANKS & FILTRATION integrated or auxiliary custom colors as required INCLINE ANGLE 60° 45° / (standard), custom angles as required LOW PROFILE DESIGN CUSTOM CHUTES HEAVY-DUTY HARDENED RAILS AND CURVES AIR KNIFE for removing sticky chips from belt at the discharge...

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CONVEYORS & FILTRATION-5

CHIP FORM SPECIFICATIONS CHIP FORM SPECIFICATIONS (*ACCORDING TO ISO 3685) 1. Ribbon 11. Small parts, scrap CONVEYOR SELECTION GUIDE BY CHIP FORM HINGE CHIP TYPE different belts 4.1 Washer Type Helical (long) 4.2 Washer Type Helical (short) 4.3 Washer Type Helical (snarled) 5.1 Conical Helical (long) 5.2 Conical Helical (short) please contact 5.3 Conical Helical (snarled)

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CONVEYORS & FILTRATION-6

CONVEYORS TYPES HINGE (link, chain) A proven conveyor solution for a variety of materials, chip types, and chip loads. Hinge belts, the most common conveyor type, can be modified to handle more troublesome waste like tough scrap and heavy parts. options BELT DESIGN plain, perforated, dimpled, combo BELT PITCHES “ (MM) 1.5 (38.1), 2.5 (63.0), 4.0 (101.6), 6.0 (152.4) CLEATS serrated, flat, inverted "v", custom INTEGRATED COOLANT TANK COOLANT FILTRATION HEAVY-DUTY IMPACT PLATES for heavy scrap or parts TOP HAT COVER for bundled chips HINGE KIT service / replacement parts (see pages 11-12) SCRAPER...

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CONVEYORS & FILTRATION-7

MAGNETIC The magnetic conveyor plays a very specific role in chip management - it’s intended for ferrous material applications which produce small chips and fines. options COOLANT TANKS HIGH TEMPERATURE RESISTANCE CHIP DISC FILTRATION (CDF) The patented Chip Disc Filtration (CDF) technology achieves high levels of filtration without two separate belts. Our patented disc design provides a direct coolant flow path into the coolant reservoir and can filter a wide variety of materials, both in water and oil based coolant, down to 25 microns nominal. options SOLID ROTATING MAGNETIC DRUM for collecting...

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CONVEYORS & FILTRATION-8

CONVEYOR TYPES AUGER (screw) Ideal for limited space applications, the auger system can be installed in the machine tool or directly into the foundation / slab. The addition of a mobile (transfer) conveyor can be used to roll around the shop and assist with chip removal from high production auger fed systems. options TORQUE LIMITER INSTALLATION in auger or directly in machine frame SCREW centerless auger (standard) MOBILE (TRANSFER) SETUP See below for details MOBILE (auger-assisting, portable) The mobile conveyor provides machine operators with a convenient way to lift chips into full size barrel...

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CONVEYORS & FILTRATION-9

PUSH-PULL BAR (ram, bar) Used to transport all types of swarf in big quantities, the push-bar system can be installed under or above the floor to suit your application. options PREFILTRATION GRID for coolant discharge WEARING PLATE with hardened bottom frame BELT TYPE The universal transport solution for applications without any liquids. The belt conveyor allows the transport of parts and scraps in metal, plastic, and cardboard up to 15 kg / linear meter. It is suitable to solve extraction problems (pressure forming parts, punching scraps and trimmings) or level change. The conveyor transport...

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CONVEYORS & FILTRATION-10

CUSTOM CONVEYORS & NETWORKS CUSTOM & TURNKEY SYSTEMS Unique work environments. Specialized machine configurations. Varying chip volumes. These are just a few of the special requirements that indicate the need for a custom chip conveyor solution. Hennig engineers can create modified or special solutions to meet the needs of virtually any application; for example, dust and gas removal during dry machining (pictured below), or part and scrap removal (pictured right). If your conveyor system requires integration in the machine controls or automation beyond our standard control system, we can build...

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CONVEYORS & FILTRATION-11

CONVEYOR NETWORKS Fully automate the waste removal in your facility with integrated coolant tanks and conveyor networks. For high-volume manufacturers, Hennig’s integrated systems can automate the removal of chips on one or all of the machine tools in the shop. This system allows the user to spend more time manufacturing and less time sweeping and moving chips. An integrated conveyor network. Smaller conveyors from the machining centers discharge onto the main exit conveyor for efficient chip removal from multiple machines. BOTTOM LEFT Adjustable chip chutes can be positioned at multiple discharge...

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CONVEYORS & FILTRATION-12

CONVEYOR SERVICE & SPARE PARTS When your conveyor needs service or repair, we have parts in Conveyor belts, drive motors, and other parts can get damaged, personnel to repair or replace the damaged or worn parts. check with us to see if your existing system can be repaired. stock to get your conveyor up and running, and also the skilled worn, or just get old. Before investing in an entirely new system, CONVEYOR PARTS BELTS / BELT KITS Front Chain Guard Hinge Belt (whole belt replacement) Torque Limiter Assembly Inside Chain Guard 14 Gear Motor Sprocket Hinge Kit (with plain cleat) Take-Up Bearing...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.