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SONDERHOFF FIP CC

SONDERHOFF FIP CC

SONDERHOFF FIP CC

Product catalog summary
Introduction to SONDERHOFF FIP CC Technology
The SONDERHOFF FIP CC technology (Formed-In-Place Closed-Cell) offers a cost-effective alternative to silicone with high water resistance, suitable for applications where temperature resistance from -40 to +80°C is sufficient. It is particularly advantageous in scenarios where water absorption is a critical factor.

Material Specifications
SONDERHOFF FERMAPOR CC is a 2-component polyurethane system that forms predominantly closed-cell soft foams. The A-component consists of polyfunctional alcohols (polyols), while the B-component is made of aromatic MDI isocyanate. The foam is characterized by low water absorption, high tightness, and a temperature resistance range from -40 to +80°C, with short-term resistance up to +160°C.

Key Benefits
  • Low water absorption even after surface damage.
  • Cost-effective compared to silicone and 1-component systems.
  • Customizable formulations with thixotropic options available.
  • Meets REACH, EC Regulation 1907/2006, and RoHS standards.

Processing Information
The systems are processed using 2-component medium-pressure mixing and dosing machines at a recommended temperature of +23°C ± 5°C. The components have a shelf-life of at least 6 months when stored between +10 to +40°C.

Physical and Chemical Properties
  • Appearance: Black, other colors on request.
  • Hardness: 40 to 70 Shore 00.
  • Density: 0.30 to 0.50 g/cm³.
  • Tensile strength: 150 to 500 kPa.
  • Water absorption: <10%.

Innovations in Mixing and Dosing
The SONDERHOFF DM 402 CC machine enhances process-oriented quality control by revealing the foam's dimensions immediately after dosing. It operates with precision and reliability, offering advantages such as gentle mixing, high positioning accuracy, and remote maintenance capabilities.

Control and Material Processing
  • Features a multifunctional mobile panel with a touch screen for easy operation.
  • Mixing ratio ranges from 1:2 to 1:4 with output quantities from 0.5 to 2.0 g/s.
  • Includes precision gear pumps and a high-pressure mixing head.

Conclusion
SONDERHOFF FIP CC technology provides a versatile and economical solution for closed-cell polyurethane sealing foams, suitable for various industrial applications. The technology offers significant advantages in terms of water resistance, cost-effectiveness, and process efficiency.
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Catalog excerpts

SONDERHOFF FIP CC-1

SONDERHPOFF FIP CC Technology The 2C polyurethane foam sealing with very low water absorption

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SONDERHOFF FIP CC-2

2 | SONDERHOFF FIP CC technology SONDERHOFF FIP CC Technology Closed-cell sealing foams on 2-component polyurethane basi

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SONDERHOFF FIP CC-3

SONDERHOFF FIP CC technology | 3 Formed-In-Place Closed-Cell Technology Very low water absorption at attractive material costs The SONDERHOFF FIP CC technology (Formed-In-Place Closed-Cell) combines the high water resistance of the silicone world with the attractive material costs of the polyurethane world. Is SONDERHOFF FERMAPOR CC thus the better choice compared to silicone? That depends on the application! Silicone remains unsurpassed in its temperature resistance. But where -40 to +80 °C is sufficient and water absorption is the decisive criterion, the polyurethane based sealing foam SONDERHOFF...

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SONDERHOFF FIP CC-4

4 | SONDERHOFF FIP CC technology SONDERHOFF FERMAPOR CC The material systems on proven polyurethane basis SONDERHOFF FERMAPOR CC material systems are addition cross-linking, 2-component systems to produce polyurethane soft foams. The main elements of the A-component are polyfunctional alcohols, the polyols. The B-component consists of the aromatic MDI isocyanate and its derivatives. When c omponents A and B are mixed, a chemical reaction starts which, together with the SONDERHOFF FIP CC foaming process, leads to the formation of a predominantly closed-cell polyurethane soft foam. Familiar processing...

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SONDERHOFF FIP CC-5

SONDERHOFF FIP CC technology | 5 The SONDERHOFF FIP CC material systems Low water absorption even with damaged surfaces SONDERHOFF FERMAPOR CC also makes a valuable visual impression due to its very fine-celled, dense, and particularly even foam structure as well as its smooth, slightly shiny surface. And even if the surface should be damaged due to component handling, practical tests and l aboratory tests show that the water absorption changes only slightly. Proven and new benefits – typical polyurethane > Predominantly closed cells, therefore very low water absorption > Ice water-resistant...

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SONDERHOFF FIP CC-6

6 | SONDERHOFF FIP CC technology SONDERHOFF DM 402 CC World novelty in the mixing and dosing technology The SONDERHOFF DM 402 CC mixing and dosing machine produces a sealing foam that almost completely reveals its almost fully reacted dimension immediately after dosing – a great advantage for process-oriented quality control. The application process itself is based on the well-known FIPFG technology (Formed-In-Place-Foam-Gasket), which is the production standard in many industries. Familiar FIPFG advantages and proven peripherals for high process reliability Embedded in SONDERHOFF’s proven system...

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SONDERHOFF FIP CC-7

SONDERHOFF FIP CC technology | 7 The SONDERHOFF FIP CC Technology For the application of closed-cell 2C polyurethane sealing foams CONTROL CONCEPT > Multifunctional mobile panel SONDERHOFF MP 2 with integrated 6,5“ touch screen > Self-explaining operator guide with interactive menu-based programming using buttons and function and touch keys > Modular IPC control fitted in the electrical switch cabinet with Powerlink > EMERGENCY STOP deactivation with approved safety concept; real-time bus system > Recipe management, programmable pot life monitoring, dosing quantity preselection, and automatic...

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SONDERHOFF FIP CC-8

Get in contact with us Henkel AG & Co. KGaA Henkelstraße 67 40589 Düsseldorf Germany Tel.: +49 211 797-0 Fax: +49 211 798 4008 www.henkel.com www.henkel-adhesives.com www.sonderhoff.com The description of the possible fields of use of our products as well as the technical data and values only have a general character and do not mean that a certain product can be used under all onditions in the respective field of use. In this respect, the stated field of use is not a binding specification or usage provision. Due to the great number of environment variables and their c i nfluences (e.g. temperature,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.