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Servo & Feedback Cables

Servo & Feedback Cables

Product catalog summary

Overview: The document provides technical specifications and applications for TOPSERV® Hybrid cables, including PVC and PUR variants, designed for use with SICK HIPERFACE DSL and HEIDENHAIN HMC6 systems. It details cable structure, technical data, and compliance with standards.

Specifications:

Conductor: Bare copper, extra fine-wire, compliant with DIN VDE 0295 cl.6 and IEC 60228 cl.6.
Sheath: Available in PVC or PUR, with PUR being low adhesion, abrasion-resistant, halogen-free, and resistant to UV, oil, hydrolysis, and microbial attack.
Core Insulation: Halogen-free PP.
Core Identification: Power supply cores are black with specific imprints, and control cores are identified by color and number.
Screening: Control cores are screened in pairs with tinned copper braid, providing approximately 85% coverage for EMC compliance.

Technical Data:

Temperature Range: Flexing from -30°C to +80°C, fixed installation from -40°C to +90°C.
Nominal Voltage: VDE power supply cores U0/U 600/1000 V, control cores U0/U 300/500 V, UL/CSA 1000 V.
Test Voltage: Power supply cores 4000 V, control cores 1000 V.
Insulation Resistance: Minimum 20 MOhm x km.
Coupling Resistance: Maximum 250 Ohm/km.
Bending Radius: Flexing 7.5x cable diameter, fixed installation 4x cable diameter.

Applications: These cables are suitable for machine, plant, and robot construction, combining supply conductors with control conductors for brake functions and Sick Hiperface DSL protocol transmission. They are designed for use in energy supply chains and comply with the EC Low-Voltage Directive 2006/95/EC.

Product Variants:

TOPSERV® Hybrid PVC: Available in various configurations with different core sizes and weights, suitable for fixed or non-constant movements.
TOPSERV® Hybrid PUR: High flexibility for drag chain applications, available in multiple configurations.

Compliance and Standards: The cables conform to DESINA® standards and are produced to high-quality specifications, being cadmium-free, silicone-free, and free from substances harmful to lacquer wetting properties.

Procedures and Recommendations: To optimize electromagnetic compatibility (EMC), it is recommended to have a large round contact of the copper braiding on both ends of the cable. The cables are compliant with the EC Low-Voltage Directive 2006/95/EC.

Standards and Approvals: The cables meet various international approvals and standards, including UL/CSA. They are manufactured to high-quality specifications and conform to the DESINA® standard. The materials used are cadmium-free, silicone-free, and do not contain substances harmful to lacquer wetting properties.

Testing and Compliance: The PVC sheath is flame retardant according to DIN EN 60332-1-1 to -1-3. The cables are tested for compliance with electromagnetic compatibility requirements, with approximately 85% coverage from the braided screen.

Product Details: The document lists various cable models such as TOPSERV® 109 PUR and TOPGEBER 512 PUR, detailing their part numbers, core structures, sheath colors, copper weight, total weight, and outer diameters. These cables are suitable for different applications and are tested for durability in drag chain facilities.

Ordering and Configuration: Customers can order catalogues online and use the HELUTEC® online configurator to access the full range of signal, power, and hybrid plug connectors. A Quick-Order-System is available for sending quote requests.

Notes and Safety: The document emphasizes that specifications are subject to change and that installation should be performed by qualified electricians. It also highlights compliance with national and international standards, ensuring application safety when properly installed.

Catalog excerpts

CROSS SECTION SERVO & FEEDBACK CABLES Includes Hybrid Cables for SICK HIPERFACE DSL

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Search Options According to cross section Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA TOPSERV Hybrid hybrid cable for SICK Hiperface DSL TOPSERV® Hybrid hybrid cable for SICK Hiperface DSL TOPSERV® Hybrid hybrid cable for SICK Hiperface DSL ® I. Servo & Feedback Cables according to cross section feedback systems Hybrid cable for SICK Hiperface DSL® motor feedback systems motor motor...

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Selection tables according to drive system Selection tables according to drive system Motor and servo cables® xed or not constantly movements 0,6/1 kV, for Motor and servo cables for fixed or not constantly according to Siemens 6FX5008, Lenze, Bosch Rexroth LENZE LENZE LENZE LENZE 6FX5008-1BA11 LENZE LENZE 6FX5008-1BA21 LENZE LENZE 6FX5008-1BA31 LENZE LENZE 6FX5008-1BA41 LENZE 6FX5008-1BA51 LENZE 6FX5008-1BA61 6FX5008-1BA25 6FX5008-1BA35 6FX5008-1BA50 Cable Structure / Sheath Colour Without pair TOPSERV® 108 PVC TOPSERV® 108 PVC TOPSERV® 108 PVC TOPSERV® 108 PVC TOPSERV® 108 PVC TOPSERV® 108...

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According to cross section According to cross section TOPSERV PUR high flexible motor and servo cable for High exible motor and servo cable for drag chain 0,6/1 kV, for example according to Siemens 6FX8008PLUS, Lenze, Bosch Rexroth drag chain 0,6/1 kV, for example according to Siemens 6FX8008PLUS, Cable Structure / Sheath Colour Single Cores unscreened TOPSERV® PUR Single TOPSERV® PUR Single TOPSERV® PUR Single TOPSERV® PUR Single TOPSERV® PUR Single Single Cores screened ● Special PUR drag chain cable acc. to UL AWM Style 21223 or 20234 CSA AWM VDE-recognized ● Temperature range flexing -30°C to +80°C...

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According to cross section According to cross section Feedback Cables with PVC-sheath for xed or not constantly movements Lenze- or Bosch Rexroth Standard with PVC-sheath for fixed or not constantly TOPGEBER 511 PVC Feedback cables according to Siemens-, Feedback cables according to Siemens-, Lenze- or Bosch Rexroth Standard movements Part No. Part No. HELUKABEL OEM Cable Structure / Sheath Colour According to Siemens Standard TOPGEBER 511 PVC TOPGEBER 511 PVC TOPGEBER 511 PVC TOPGEBER 511 PVC TOPGEBER 511 PVC ● Copper-conductor bare or tinned to DIN VDE 0295 cl.6, extra fine-wire, IEC 60228 cl.6...

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According to cross section According to cross section According to cross section Feedback Cables Feedback Cables Bosch Rexroth, Lenze and other Standards drag chain according to Siemens, Bosch Rexroth, Lenze and other TOPGEBER 512 PUR high flexible Feedback cable for High exible Feedback cable for drag chain according to Siemens, Standards Part No. Part No. HELUKABEL OEM Cable Structure / Sheath Colour Colour Code According to Siemens Standard ● Special PUR drag chain feedback cable acc. to UL AWM style 20233 and 20236 and CSA ● Temperature range flexing -30°C to +80°C fixed installation -40°C to +80°C...

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UL-listed Servo Cables According to NFPA 79 Edition 2012 According to drive system According to drive system According to Bosch Rexroth UL: TC-ER, WTTC 1000 V, MTW, NFPA 79 2012, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12) OIL RES I & II, 90°C dry / 75°C wet, Cold Bend Test -40°C, Class 1 Div. 2 per NEC Art. 336, 392, 501 CSA: c (UL) CIC-TC FT4, AWM I/II A/B FT4 More technical data available on request. . A ls o s ee Ca t a lo g u e „C a b le s , W ir e s & Acces s o r ie s / Ed. 2 7 “, pages 458-4 59 an d pages 472-4 73 TOPFLEX 650 VFD EMC-preferred type, exible motor power supply cable...

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According to drive system According to Fanuc TOPSERV® 109 PUR TOPSERV® 109 PUR TOPSERV® 109 PUR TOPSERV® 109 PUR TOPSERV® 109 PUR TOPSERV® 109 PUR TOPSERV® 109 PUR TOPGEBER 512 PUR TOPGEBER 512 PUR TOPGEBER 512 PUR TOPGEBER 512 PUR TOPGEBER 512 PUR TOPGEBER 512 PUR Regularly tested and globally approved Tested until failure in our own test centres According to Schneider Electric Part No. HELUKABEL PUR dynamic TOPSERV® 121 PUR TOPSERV® 121 PUR Schneider Electric Schneider Electric TOPGEBER 512 PUR TOPGEBER 512 PUR TOPGEBER 512 PUR Schneider Electric Schneider Electric Schneider Electric Cable...

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HELUKABEL® Headquarters Hemmingen/Stuttgart HELUKABEL® GmbH ■ Headquarters ■ Dieselstrasse 8-12 ■ 71282 Hemmingen ■ Germany ■ Phone: +49 (0)7150 9209-0 ■ [email protected]

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Servo & Feedback Cables

Servo & Feedback Cables

Catalog excerpts

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