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HELUPOWER® THERMFLEX® 145-Single

HELUPOWER® THERMFLEX® 145-Single

Product catalog summary
Technical Specifications
The document outlines the specifications for a single-core cable, including a flexible temperature range of -40°C to +120°C and a fixed range of -55°C to +145°C. The short circuit temperature at the conductor is +250°C. The nominal voltage is AC Uo/U 600/1000 V, with maximum permissible operating voltages for AC and DC specified. The test voltage is 4000 V, and the minimum bending radius is 12.5x Outer-Ø for flexible and 4x Outer-Ø for fixed installations.
Cable Structure
The cable consists of tinned copper wire, finely stranded according to DIN VDE 0295 Class 5 / IEC 60228 Class 5, with cross-linked polyolefin core insulation. The core is identified by a black color and does not include a protective conductor.
Properties
The cable is resistant to oil, UV radiation, ozone, and weathering effects. It is abrasion and notch-resistant, halogen-free, and manufactured without cadmium, silicone, or substances harmful to lacquer wetting properties. It features reduced fire propagation, no release of corrosive and toxic gases, and low smoke development.
Tests
The cable is tested for halogen-free properties, corrosiveness of combustion gases, bundle fire test, smoke density, and oil resistance according to various DIN, EN, and IEC standards. It is certified by DNV GL for sizes 6 - 240 mm².
Applications
This cable is used as a generator connection cable in wind power plants and other applications requiring high current carrying capacity and reduced outer diameter. It is suitable for motors, transformers, relays, coils, magnets, automotive power unit connections, halogen-free wiring of switch and control cabinets, heating devices, high-performance luminaires, and e-Mobility applications.
Notes
The conductor is metrically constructed, with AWG numbers provided for reference only.
Part Numbers and Specifications
The document lists part numbers, core specifications, approximate AWG, outer diameter, copper weight, and total weight for various cable sizes, ranging from 1 x 6 mm² to 1 x 400 mm².
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Catalog excerpts

HELUPOWER® THERMFLEX® 145-Single-1

re-resistant, improved behaviour in case of fire ; HELUPOWER® THERMFLEX® 145-SINGLE CC 29.01.2021 / We reserve the right to make technical changes; the imprint in the image is purely exemplary TECHNICAL DATA Single core Temperature range flexible -40°C to +120°C fixed -55°C to +145°C Short circuit temperature at the conductor +250°C Nominal voltage AC Uo/U 600/1000 V Max. permissible operating voltage alternating current (AC) conductor/earth 700 V three-phase alternating current (AC) conductor/conductor 1200 V direct current (DC) conductor/ earth 900 V direct current (DC) conductor/ conductor 1800 V Test voltage 4000 V Minimum bending radius flexible 12.5x Outer-0 fixed 4x Outer-0 ■ CABLE STRUCTURE • Copper wire tinned, finely stranded acc. to DIN VDE 0295 Class 5 / IEC 60228 Class 5 • Core insulation: cross-linked polyolefin • Core identification: black • x = without protective conductor ■ PROPERTIES • resistant to: oil, UV radiation, ozone, weathering effects • abrasion-resistant, notch-resistant • halogen-free • the materials used during manufacturing are cadmium-free, contain no silicone and are free from substances harmful to the wetting properties of lacquers Part no. No. cores x AWG, Outer Cu-weight Weight cross-sec. approx. 0 mm, kg/km kg/km, • reduced fire propagation, no release of corrosive and toxic gases, low smoke development ■ TESTS • halogen-free acc. to DIN VDE 0482-754-1 / DIN EN 60754-1 / IEC 60754-1 • corrosiveness of combustion gases acc. to DIN VDE 0482-754-2 / DIN EN 60754-2 / IEC 60754-2 • bundle fire test acc. to DIN VDE 0482-332-3-22 / DIN EN 603323-22 / IEC 60332-3-22 • smoke density acc. to DIN VDE 0482-1034-1+2 / DIN EN 610341+2 / IEC 61034-1+2 • oil-resistant acc. to DIN VDE 0473-811-404 / DIN EN 60811-404 / IEC 60811-404, IRM 902 4h at +70°C • Certifications: 6 - 240 mm2: DNV GL ■ APPLICATION This cable is used as a generator connection cable in wind power plants and wherever a high current carrying capacity is required and a reduced outer diameter is beneficial due to limited installation space. Other areas of application: connection cable of thermal class B (130°C) for motors, transformers, relays, coils, magnets; power unit connections in the automotive industry; halogen-free wiring of switch and control cabinets; connecting cable for heating devices; supply cable for high-performance luminaires in industrial areas, sports facilities and traffic infrastructure; wiring of charging stations and pantographs within e-Mobility applications. ■ NOTES • the conductor is metrically (mm2) constructed, AWG numbers are approximated, and are for reference only Part no. No. cores x AWG, Outer Cu-weight Weight cross-sec. approx. 0 mm, kg/km kg/km,

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