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HELUPOWER® THERMFLEX® 145-C

HELUPOWER® THERMFLEX® 145-C

Product catalog summary
Technical Specifications
  • Temperature Range: Flexible: -40°C to +120°C; Fixed: -55°C to +145°C; Short circuit: +250°C.
  • Voltage: Nominal AC U0/U 600/1000 V; Max permissible AC conductor/earth 700 V, AC conductor/conductor 1200 V, DC conductor/earth 900 V, DC conductor/conductor 1800 V.
  • Test Voltage: 4000 V.
  • Bending Radius: Flexible: 12.5x Outer-Ø; Fixed: 4x Outer-Ø.
Cable Structure
  • Copper wire tinned, finely stranded according to DIN VDE 0295 Class 5 / IEC 60228 Class 5.
  • Core insulation: Cross-linked polyolefin; Core identification: Black.
  • Screen: Braided screen of tinned copper wires, approx. 85% coverage.
  • Outer sheath: Cross-linked polyolefin; Sheath colour: Black.
Properties
  • Resistant to oil, UV radiation, ozone, weathering effects; abrasion and notch-resistant.
  • Suitable for outdoor use, halogen-free, cadmium-free, silicone-free, and free from substances harmful to lacquers.
  • Reduced fire propagation, no release of corrosive and toxic gases, low smoke development.
Tests
  • Halogen-free according to DIN VDE 0482-754-1 / DIN EN 60754-1 / IEC 60754-1.
  • Corrosiveness of combustion gases according to DIN VDE 0482-754-2 / DIN EN 60754-2 / IEC 60754-2.
  • Bundle fire test according to DIN VDE 0482-332-3-22 / DIN EN 60332-3-22 / IEC 60332-3-22.
  • Smoke density according to DIN VDE 0482-1034-1+2 / DIN EN 61034-1+2 / IEC 61034-1+2.
  • Oil-resistant according to DIN VDE 0473-811-404 / DIN EN 60811-404 / IEC 60811-404, IRM 902 4h at +70°C.
Applications
  • Used as a generator connection cable in wind power plants and other high current capacity applications with limited installation space.
  • Suitable for motors, transformers, relays, coils, magnets, automotive industry, switch and control cabinets, heating devices, high-performance luminaires, and e-Mobility applications.
  • EMC optimization recommended with large round contact of copper braiding on both ends.
Notes
  • Conductor is metrically constructed, AWG numbers are approximated for reference.
Product Variants
Part No.No. Cores x Cross-sec. mm²AWG, approx.Outer Ø mm, approx.Cu-weight kg/kmWeight kg/km, approx.
170016761 x 16610.3183.0328.0
170016771 x 25412.8275.0443.0
170016781 x 35213.9391.0612.0
170016791 x 50116.6532.0749.0
170016801 x 702/019.1756.0968.0
170016811 x 953/020.61030.01087.0
170016821 x 1204/023.01289.01595.0
170016831 x 150250 kcmil25.61568.02033.0
170016841 x 185350 kcmil29.11941.02363.0
170016851 x 240400 kcmil33.12568.03099.0
170016861 x 300500 kcmil35.63147.04221.0
Product Name: HELUPOWER® THERMFLEX® 145-C, characterized by stranded conductors with optimal lay lengths, temperature resistance, improved fire behavior, and preferred for EMC applications.
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Catalog excerpts

HELUPOWER® THERMFLEX® 145-C-1

HELUPOWER® THERMFLEX® 145-C conductor stranded with optimal lay lengths, temperature-resistant, improved behaviour in case of fire, EMC-preferred type TECHNICAL DATA Sheathed single core cable Temperature range flexible -40°C to +120°C fixed -55°C to +145°C Short circuit temperature at the conductor +250°C Nominal voltage AC U0/U 600/1000 V Max. permissible operating voltage alternating current (AC) conductor/earth 700 V three-phase alternating current (AC) conductor/conductor 1200 V direct current (DC) conductor/ earth 900 V direct current (DC) conductor/ conductor 1800 V Test voltage 4000 V Minimum bending radius flexible 12.5x Outer-Ø fixed 4x Outer-Ø 22.03.2021 / We reserve the right to make technical changes; the imprint in the image is purely exemplary • Copper wire tinned, finely stranded acc. to DIN VDE 0295 Class 5 / IEC 60228 Class 5 • Core insulation: cross-linked polyolefin • Core identification: black • x = without protective conductor • Screen: braided screen of tinned copper wires, approx. coverage 85% • Outer sheath: cross-linked polyolefin • Sheath colour: black Cu-weight kg/km TESTS n • halogen-free acc. to DIN VDE 0482-754-1 / DIN EN 60754-1 / IEC 60754-1 • corrosiveness of combustion gases acc. to DIN VDE 0482-754-2 / DIN EN 60754-2 / IEC 60754-2 • bundle fire test acc. to DIN VDE 0482-332-3-22 / DIN EN 603323-22 / IEC 60332-3-22 • smoke density acc. to DIN VDE 0482-1034-1+2 / DIN EN 610341+2 / IEC 61034-1+2 • oil-resistant acc. to DIN VDE 0473-811-404 / DIN EN 60811-404 / IEC 60811-404, IRM 902 4h at +70°C APPLICATION n This cable is used as a generator connection cable in wind power plants and wherever a high current carrying capacity is required and a reduced outer diameter is beneficial due to limited installation space. Other areas of application: connection cable of thermal class B (130°C) for motors, transformers, relays, coils, magnets; power unit connections in the automotive industry; halogen-free wiring of switch and control cabinets; connecting cable for heating devices; supply cable for high-performance luminaires in industrial areas, sports facilities and traffic infrastructure; wiring of charging stations and pantographs within e-Mobility applications. EMC= Electromagnetic compatibility; to optimize the EMC features we recommend a large round contact of the copper braiding on both ends. • resistant to: oil, UV radiation, ozone, weathering effects • abrasion-resistant, notch-resistant • for outdoor use • halogen-free • the materials used during manufacturing are cadmium-free, contain no silicone and are free from substances harmful to the wetting properties of lacquers • reduced fire propagation, no release of corrosive and toxic gases, low smoke development • the conductor is metrically (mm²) constructed, AWG numbers are approximated, and are for reference only Weight kg/km, approx. Cu-weight kg/km Weight kg/km, approx.

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