Cables & Accessories for Photovoltaic
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www.helukabel.de GREEN LINE Cables and cable systems for photovoltaic installations

Welcome to HELUKABEL® Cables & Wires Special Cables Cable Accessories Media Technology Data, Network & Bus Technology Robotics HELUKABEL® is a leading international manufacturer and supplier of wire & cable, custom cable, cable accessories, data, network, bus and media technology, as well as robotic assemblies. Our headquarters in Germany and warehouses in over 40 countries serve costumers all over the world. With more then 30 years of experience in the field of wire and cable we have the adequate solutions for photovoltaic applications. In the early 90s we developed the first PV-cables...

# = HELUKABEL® reference cabling – open land Inverter Counter Supply point A solar plant on open land 5 Mating connector for male inverter connector (e.g. MC, p. 26 onwards) 4 Bayonet connector (screwed p. 24 onwards, sealed p. 14) 3 Cables & wires (p. 35 onwards) 6 Split (e.g. T-/Y-split, p. 11 onwards) 7 Assembly connector for male inverter connector (p. 29) 8 Cable glands (p. 62) 2 Pre-assembled PV cables (e.g.strings/partial strings, p. 15) 5 7 2 4 8 6 3 1 Photo: HELUKABEL® PV cables (p. 7 onwards) 1 Pre-assembled PV cables (e.g. adapters, p. 16 onwards)

# = = = HELUKABEL® reference cabling – building 1 Mating connector for male inverter connector (e.g. MC, p. 26 onwards) 3 Assembly connector for male inverter connector (p. 29) 2 Cable glands (p. 62) Inverter Counter Supply point Solar panels on a farm 1 2 4 3 5 Photo: HELUKABEL® 4 Pre-assembled PV cables (e.g. adapters, p. 16 onwards) PV cables (p. 7 onwards) 5 Cables & wires (p. 35 onwards)

Photovoltaic cables Photo: HELUKABEL®

Technical Data Temperature range -40 °C to +90 °C Max. temp. at conductor +120 °C Nominal voltage According to VDE U0/U 600/1000 V AC 1800 V DC conductor/conductor AC test voltage 4000 V, 50 Hz Minimum bending radius For fixed installation approx. 4 cable diameters • • • • Cable structure Bare copper, tinned, finely stranded according to DIN VDE 0295 class 5 and IEC 60228 cl. 5, Double-insulated Insulation cross-linked special compound Outer sheath cross-linked special compound Sheath colour black, red or blue • • • • • Properties Approval: VDE, TÜV 2Pfg1169/08.2007 UV, ozone, weather and...

NEW Cable reel HELUTOOL Part No. Type Weight approx. kg Load capacity kg Diameter approx. mm Reel width mm Units 903716 HELUTOOL 250 pocket 1,00 190 190 - 1 93529 HELUTOOL 190 7,00 380 500 - 1 For simple reeling of cable drums Dynamic brake for constant traction: retarding effect corresponds to the weight bearing on Small weight Small size Can be used with broken rim • • • • • Technical Data Temperature range -40 °C to +90 °C Max. temp. at conductor +120 °C Nominal voltage According to VDE U0/U 600/1000 V AC 1800 V DC conductor/conductor AC test voltage 6500 V, 50 Hz Minimum bending radius...

10 Pre-assembled solutions ensure consistently high levels of quality and speed up assembly. Costs are reduced thanks to standardization. Chains SOLARFLEX® cables are assembled, connected and sealed (Macromelt melting process). This significantly reduces the number of parts involved and, in turn, the failure rate. (Page 11 onwards) Adapters For connecting MC male and female connectors to male and female coupling connectors with a bayonet fitting. (Page 16 onwards) PV cables For establishing a connection with panel boxes or inverters, for connecting modules; available in any length and with...

11 HELUSOL 101 Y-split Technical data: Cable cross section 2.5 - 16 mm² IP class Corresponds to IP67 Protection class II (reinforced insulation) Extrusion Hot-melt, low-pressure method Material Macromelt OM 648 (black) Application temperature -40°C to +140°C, UV-resistant Test specifications EN 60664-1 (VDE 0110-1):2008-01 • • • • • • • HELUSOL 102 T-split Technical data: Cable cross section 2.5 - 16 mm² IP class Corresponds to IP67 Protection class II (reinforced insulation) Extrusion Hot-melt, low-pressure method Material Macromelt OM 648 (black) Application temperature -40°C to +140°C,...

12 NEW NEW Technical data: Cable cross section 2.5 - 16 mm² IP class Corresponds to IP67 Protection class II (reinforced insulation) Extrusion Hot-melt, low-pressure method Material Macromelt OM 648 (black) Application temperature -40°C to +130°C, UV-resistant Test specifications EN 60664-1 (VDE 0110-1):2008-01 • • • • • • • Technical data: Cable cross section 2.5 - 16 mm² IP class Corresponds to IP67 Protection class II (reinforced insulation) Extrusion Hot-melt, low-pressure method Material Macromelt OM 648 (black) Application temperature -40°C to +130°C, UV-resistant Test specifications...

13 GREEN LINE NEW Technical data: Cable cross section 2.5 - 10 mm² IP class Corresponds to IP67 Protection class II (reinforced insulation) Extrusion Hot-melt, low-pressure method Material Macromelt OM 648 (black) Application temperature -40°C to +130°C, UV-resistant Test specifications EN 60664-1 (VDE 0110-1):2008-01 • • • • • • • HELUSOL 105 Y-split for TWIN-wires We have combined our product groups for renewable energies under the term HELUKABEL® GREEN LINE. From cables and wires for photovoltaic and wind turbine systems to biofuels and composting systems, HELUKABEL® has a comprehensive...

14 NEW NEW With bayonet fitting for quick assembly and secure locking Material Contact: CuSn Casing: mod. PPE UV and weather-resistant Properties Easy to assemble High degree of strain relief Reliable and secure assembly through the use of a bayonet fitting High-quality turned contact (four-indent crimp) Technical data Operating power: <35 A Breakdown voltage: 1000 V Pass resistance: <2 mÙ For cross-section: 2,5 / 4 / 6 / 10 mm² Cable ø 4,3 to 9 mm Protection classification: IP 68 Temperature range: -40°C to +125°C Approvals: Application submitted for TÜV and UL approval • • • • • • • • • •...