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Cable Lugs of Copper and Aluminium

Cable Lugs of Copper and Aluminium
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Cable Lugs of Copper and Aluminium

Product catalog summary
Overview: The document provides comprehensive specifications and descriptions of HELUTOOL products, including cable shears, cutters, stripping knives, and crimping tools. It details materials, dimensions, and usage recommendations.
1. Product Specifications:
  • HELUTOOL HKS 1 Cable Shear: Designed for cutting fine-wire stranded Cu-/Al-wires, featuring a stainless steel blade and ergonomic handles. Cutting capacity ranges from 0.5-6mm², with an integrated cutter up to 50mm².
  • HELUTOOL HKS 35 Cable Shear: Suitable for cutting stranded aluminium and copper cables up to 35mm², with a tempered blade and plastic-coated handle.
  • HELUTOOL HKS 32 Cable Shear: For stranded Al- and Cu-cables up to 32mm, featuring telescopic handles and hardened tool steel blades.
  • HELUTOOL HKS 34 S Cable Cutter: Robust cutter for stranded aluminium and copper cables, not suitable for steel wires, with a cutting capacity up to 34mm outer diameter.
  • HELUTOOL HKS 52 S Cable Cutter: Similar to HKS 34 S but with a larger capacity up to 52mm outer diameter.
2. Tools and Accessories:
  • HELUTOOL HKM 1 Cable Stripping Knife: Features a stainless steel blade with special grinding to prevent conductor damage, suitable for PVC-insulated cables.
  • HELUTOOL HAM 1 Skinning Tool: For PVC and PUR-insulated cables up to 25mm diameter, with adjustable cutting depth.
  • HELUTOOL HWZ 6 Crimping Tool: For non-insulated terminals from 0.5 to 16mm², ensuring high-quality crimping results.
  • HELUTOOL HWW 6/50 and HWW 10/120 Crimping Tools: Designed for crimping tubular cable lugs and connectors, with adjustable cross-sections and high crimping quality.
  • HELUTOOL HMPI 20 Mechanical Hand Press: For crimping cable lugs up to 300mm², featuring a 360° revolving head and telescopic handle.
  • HELUTOOL HHPI 20 Hydraulic Hand Press: Fast operation with a two-stage hydraulic pump, suitable for large processing areas up to 300mm².
  • HELUTOOL HAPI 20 Battery Hydraulic Tool: Features a lithium-ion battery, ergonomic design, and universal applicability for various cable lug types.
3. Recommendations and Usage:
  • Tools are designed for specific cable types and sizes; users should ensure compatibility with their requirements.
  • Tools are not suitable for cutting steel wires or cables with steel insertion unless specified.
  • Dimensions and specifications are subject to change without prior notice, and some items are available on request.
Specifications:
The device includes inserts for all types of cable shoes and a built-in electronic module for monitoring battery power, operation status, service intervals, and error indications. It has a press capacity of approximately 62kN and operates at 14.4 volts. The dimensions are 95 x 350 x 310 mm, and it weighs 3.9 kg including the battery. The charger operates at 220-240V with a charging time of approximately 50 minutes.
Product Details:
The document lists various inserts for cable lugs and connectors, suitable for specific HELUTOOL models. It includes part numbers and specifications for different cross-sections and types, with some items available on request.
Assembly Instructions:
Detailed instructions are provided for assembling cable lugs and joints, including measurements, cleaning, and compression processes. It emphasizes the importance of matching wire and cable lug cross-sections and using the correct compression tool and insert.
Compression Instructions:
Tables specify the minimum number of compressions required for different cable lug types and cross-sections, with specific instructions for HELU-S-RK, HELU-S-SV, HELU-S-PK, and HELU-S-PV series.
Cable Accessories:
The document describes various cable accessories, including cable glands, protection tubes, insulating and shrink tubes, termination sleeves, bundling tools, and identification markers. It also mentions tools for socket wrenching, crimping, cutting, and stripping.
Notes:
Technical modifications are possible, and specifications are provided without guarantee. Safety notices emphasize compliance with national and international standards and the necessity of professional installation by qualified electricians.
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Catalog excerpts

Cable Lugs of Copper and Aluminium-5

Don't even think about reduction sleeves & special cable lugs Thanks to the intensive WM-compression, pre-com pressed, multi-stranded wires and fine stranded wires can be used in the tubular cable lug. It can be done without sleeves for compacted conductors exactly as without special cable lugs. Your advantages:

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Cable Lugs of Copper and Aluminium-6

Tubular cable lug HELU-S-RK-CU Uninsulated, straight tubular cable lugs in eye type design. Abmessungen a Diameter of the boring d Inner diameter of the cable insertion b Flange width l Length till middle of the boring Code type -

 Open the catalog to page 6
Cable Lugs of Copper and Aluminium-7

Tubular cable lug HELU-S-RK-CU-UL Uninsulated, straight tubular cable lugs in eye type design. Abmessungen a Diameter of the boring d Inner diameter of the cable insertion b Flange width l Length till middle of the boring Code type -

 Open the catalog to page 7
Cable Lugs of Copper and Aluminium-8

HELU-S-RK-CU-UL Copper tubular cable lug - straight Part no. Code type

 Open the catalog to page 8
Cable Lugs of Copper and Aluminium-9

Material Material Type Type Dimensions Dimensions a Diameter of the boring a Diameter of the boring d Inner diameter of the cable insertion d Inner diameter of the cable insertion b Flange width b Flange width Technical data Technical data Dimensions and specifications may be changed without prior notice. Dimensions and specifications may be changed without prior notice. o. r. = on request o. r. = on request

 Open the catalog to page 9
Cable Lugs of Copper and Aluminium-10

Dimensions a Diameter of the boring d Inner diameter of the cable insertion b Flange width

 Open the catalog to page 10
Cable Lugs of Copper and Aluminium-11

Dimensions a Diameter of boring d Inner diameter of the cable insertion b Flange width

 Open the catalog to page 11
Cable Lugs of Copper and Aluminium-13

Tubular cable lug HELU-S-RK-S-CU-UL Non-insulated tubular cable lugs in eye type design with small flange. For screwing in switch cabinets with reduced connecting space. Dimensions a Diameter of the boring d Inner diameter of the cable insertion b Flange width l Length till middle of the boring

 Open the catalog to page 13
Cable Lugs of Copper and Aluminium-14

Tubular compression lug HELU-S-PK-CU-DIN • Code type indicates the required hexagonal clamping insert. Diameter a Diameter of the boring d Inner diameter of the cable insertion b Flange width l Length till middle of the boring

 Open the catalog to page 14
Cable Lugs of Copper and Aluminium-15

HELU-S-PK-CU-DIN Copper tubular compression lug - straight Part no. Code type

 Open the catalog to page 15
Cable Lugs of Copper and Aluminium-16

HELU-S-PK-AL-DIN Aluminium compression cable lug - straight Compression cable lug HELU-S-PK-AL-DIN Uninsulated, straight tubular cable lug in eye type design made of aluminium. High quality version for reliable crimping. Designed for conductor type RM acc. to DIN 48201 and circulary reshaped conductors. Note • Code type indicates the required hexagonal crimping insert. • Sleeves are prefilled with contact grease and sealed with plastic plug Dimensions a Diameter of the bore d Inner diameter of the cable inclusion b Flange width l Length to middle of the bore Code type

 Open the catalog to page 16
Cable Lugs of Copper and Aluminium-17

HELU-S-PK-AL/CU Copper compression cable lug – straight - straight HELU-S-PK-AL/CU Aluminium/copper compression cable lug Compression cable lug HELU-S-PK-AL/CU Non-insulated, straight compression lug in eye type design made of aluminium. High quality version for reliable crimping. Designed for conductor type RM and circulary reshaped conductors. • Code type indicates the required hexagonal crimping insert. • Al-sleeves are prefilled with contact grease and sealed with plastic plugs Dimensions a Diameter of the boring d Inner diameter of the cable inclusion b Flange width l Length

 Open the catalog to page 17
Cable Lugs of Copper and Aluminium-19

Compression joint HELU-S-SV-CU Clamping connection sleeves for unstrained clamping. Type: With wirestop Dimensions d Inner diameter of the cable inclusion l Length Code type -

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Cable Lugs of Copper and Aluminium-20

Compression joint HELU-S-PV-CU-DIN

 Open the catalog to page 20
Cable Lugs of Copper and Aluminium-21

Press connector HELU-S-PV-AL-DIN • Code type indicates the required hexagonal crimping insert. • Part No. 907835 is not standardized. • Sleeves are prefilled with contact grease and sealed with plastic plug. Dimensions d Inner diameter of the cable inclusion l Length

 Open the catalog to page 21
Cable Lugs of Copper and Aluminium-22

HELU-S-PV-AL/CU Aluminium / Copper press connector HELU-S-PV-AL/CU Aluminium / Copper press connector HELU-S-PV-AL/CU Aluminium / Copper press connector HELU-S-PV-AL/CU Aluminium / Copper press connector Press Connector Material Press Connector Material Socket: Al 99,5 and Cu acc. to DIN EN 13601 HELU-S-PV-AL/CU Press Connector Socket: Al 99,5 and Cu acc. to DIN EN 13601 Surface: bare HELU-S-PV-AL/CU Press connector for aluminium conductors, strain Material Socket: Al 99,5 and Cu acc. to DIN EN 13601 Surface: bare HELU-S-PV-AL/CU Press connector for aluminium conductors, strain Material Master: '906049', ...

 Open the catalog to page 22
Cable Lugs of Copper and Aluminium-23

Bi-metallic washer for the processing of aluminium-copper materials. Only for use in dry areas. Dimensions D Outer diameter d Inner diameter h Height

 Open the catalog to page 23
Cable Lugs of Copper and Aluminium-26

High quality cable shear for cutting finewire stranded Cu-/Al-wires • blade made of special stainless steel according to EN10020 • ergonomical and extremly robust • high cutting performance • loose-free screw/pin fixing • 2-component-handles • with special safety box • Cutting area: • straight blade area 0,5-6mm² • integrated cable cutter up to 50mm² • Length: 150mm • Weight: 170g

 Open the catalog to page 26
Cable Lugs of Copper and Aluminium-27

High quality forged cable cutter for cutting stranded aluminium and copper cables up to 35mm². Long life cycle, low efforts during cutting and a clean round cut characterize this cable cutter. • for cutting cables with outer diameters up to 11mm. • forged • tempered blade with precise finish • burnished • plastic coated handle • Length 165mm • Weight 200g

 Open the catalog to page 27
Cable Lugs of Copper and Aluminium-28

• with telescopic handles • for cutting stranded Al- and Cu-cables, single and multi-core • cutting ranges up to 32mm • the cutting blades consist of a hardened special tool steel • Length 600 mm • Weight 1500 g Not applicable for cutting steelwires, cables with steel-insertion and solid conductors.

 Open the catalog to page 28
Cable Lugs of Copper and Aluminium-29

Very robust and smooth running cable cutter for cutting stranded aluminium and copper cables. • up to 4x70mm² approx. 1x185mm² • for finewireing conductors up to 34mm outer-diameter • double needle beared and excentric drive combined with a special blade design guarantees the excellent efficiency of this cable cutter • Length: 250mm • Weight: 0,9kg Not applicable for cutting steel-wires, cables with steel-insertion and solid conductors.

 Open the catalog to page 29

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.