Cables, Wires & Accessories Aluminium Cables & Wires Processing and Connection Technology

NOTES Technical modifications © HELUKABEL® GmbH Hemmingen Specifications have been carefully checked and are believed to be correct; however, no responsibility is assumed for inaccuracies. Subject to technical modifications. Consequently all illustrations, numerical data, etc. are provided without guarantee. Color deviations between photos and delivered goods cannot be avoided. Reproduction or duplication of the text and illustrations, in whole or in part, remain reserved. The transfer of copyrights always requires the written consent of HELUKABEL® GmbH. Our General Terms of Delivery and Payment,...

We are excited to present you with the first issue of our aluminium catalogue. Aluminium cables have a long standing tradition at our company, so it only made sense to put them into a standalone publication. Aluminium conductors have traditionally been used in ground and medium-voltage applications, and only recently gained a foothold in industries such as automotive and aeroplane manufacturing. Even rigid conductors are no longer the only option. Thanks to our HELUWIND® WK POWERLINE ALU we have luckily been able to offer a highly flexible cable for several years. We developed this product in...

CONTINUATION CONNECTION TECHNOLOGY

THE BENEFITS OF USING ALUMINIUM AS A CONDUCTOR MATERIAL Choosing conductive metals for different industries and applica- compared to copper accounts for this significant difference in tions can be a challenge. Copper is often used in cables and price. After oxygen and silicon, aluminium is the third most com- wires because of its excellent conductivity and malleability. But it mon element in the Earth’s upper crust, while copper is ranked is relatively heavy and expensive compared to aluminium. 25th in availability on the list of raw materials. Assessment of Switching to aluminium, which is lighter...

6 facts about the HELUWIND® WK POWERLINE ALU Cost reduction Weight reduction Excellent flexibility Easy handling Lower risk of theft More stable metal prices If aluminium is used as a conductor material, its lower conduc- electrical cables, the lower weight makes them easier to install. tivity requires a wire size that is approximately one-third larger High-voltage lines have long been made from aluminium; the than that of a copper wire. In the end however, the insulating lighter weight reduces the tensile force placed on wire and masts material used with the wire plays a crucial role in performance...

FIELDS OF APPLICATION FOR ALUMINIUM CABLES Rail Technology Media Technology Combined Heat ALUM Photovoltaic Plants Plant Construction

Industrial Plants INIUM Energy Mobile Energy Supply Energy Storage

ALUMINIUM CABLE RE/SE/SM 0,6/1KV

● Power and control cable to DIN VDE 0276 part 603, HD 603 S1 and IEC 60502 ● Insulation and sheath-compound of thermoplastic PVC ● Temperature range flexing -5°C to +50°C fixed installation -40°C to +70°C ● Permissible operating temperature at conductor +70°C ● Permissible short circuit temperature (short circuit duration max. 5 s) ≤ 300 mm² +160°C > 300 mm² +140°C ● Nominal voltage U0/U 0,6/1 kV ● Test voltage 4 kV ● Max. permissible tensile stress with cable grip at conductor 30 N/mm² ● Current carrying capacity to DIN VDE 0276 part 603, in normal operation table 14 and 15, under short circuit conditions table 17...

Alu weight kg / km Weight app. kg / km O type Part no. - Alu weight kg / km Weight app. kg / km O type Part no. - Passendes Kabelzubehör finden Sie in Kapitel X. • Kabelschuhe - Kupfer • Kabelschuhe - Aluminium

power cable, 0,6/1kV, with PE-outer sheath Technical data • Power and control cable to • Temperature range • Permissible operating temperature • Permissible short circuit temperature (short circuit duration max. 5 s) • Max. permissible tensile stress with cable grip at conductor • Minimum bending radius Cable structure • Core identification GN-YE, BN, BK, GY • Cores stranded in concentric layers • Common core sheath • Sheath colour black self-extinguishing and flame retardant • The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting...

● Power and control cable to DIN VDE 0276 Part 603, HD 603 S1 and IEC 60502 ● Temperature range flexing -5°C to +50°C fixed installation -40°C to +70°C ● Permissible operating temperature at conductor +90°C ● Permissible short circuit temperature (short circuit duration max. 5 s) +250°C ● Nominal voltage U0/U 0,6/1 kV ● Test voltage 4 kV ● Max. permissible tensile stress with cable grip at conductor 30 N/mm² ● Minimum bending radius single-core 15x cable Ø multi-core 12x cable Ø ● Aluminium-conductor to DIN VDE 0295 cl.1 or cl.2, single-wire or multi-wire, BS 6360 cl.1 or cl.2, IEC 60228 cl.1 or cl.2...

● Temperature range fixed installation -40°C to +90°C during assembly -5°C to +50°C ● Operating temperature at conductor max. +90°C ● Nominal voltage U0/U 0,6/1 V ● Test voltage 4 kV ● Approvals production in according to VDE standards, CE compliant ● Minimum bending radius 15 x cable Ø ● Flame test acc. to DIN VDE 0482 part 266-2, BS 4066 part 3, EN 50266-2, IEC 60332-3-24 (equivalent DIN VDE 0472 part 804 cat. C) ● Smoke density acc. to DIN VDE 0482 part 268, HD 606, EN 50268-12, IEC 61034-1-2, BS 7622 Teil 12 (equivalent DIN VDE 0472 Teil 816) ● Corrosivity of combustion gases acc. to VDE 0482 Teil 267,...

● Power and control cable to DIN VDE 0276 part 603, HD 603 S1 and IEC 60502 ● Temperature range flexing -5°C to +50°C fixed installation -40°C to +70°C ● Permissible operating temperature at conductor +70°C ● Permissible short circuit temperature (short circuit duration max. 5 s) +160°C ● Nominal voltage U0/U 0,6/1 kV ● Test voltage 4 kV ● Max. permissible tensile stress with cable grip at conductor 30 N/mm² ● Minimum bending radius 12x cable Ø ● Aluminium-conductor, to DIN VDE 0295 cl.1 or cl.2, single-wire or multi-wire, BS 6360 cl.1 or cl.2, IEC 60228 cl.1 or cl.2 ● Core insulation of PVC...